65
MAINTENANCE
Periodic Maintenance Chart
Perform all services at whichever maintenance interval is reached first.
Ź Perform these procedures more often for vehicles subjected to severe use.
D Have an authorized POLARIS dealer or other qualified person perform these services.
Item Maintenance Interval
(whichever comes first)
Remarks
Hours Calendar Miles (Km)
Steering
Pre-Ride Make adjustments as needed.
See Pre-Ride Checklist on page 41.
Front suspension
Rear suspension
Tires
Brake fluid level
Brake pedal travel
Brake system
Wheels/fasteners
Frame fasteners
Engine oil level
Engine intake pre-filter
(left side, if equipped)
- Daily - Inspect; clean screen often; replace
pre-filter as needed
PVT intake pre-filter
(right side, if equipped)
- Daily - Inspect; clean screen often
Coolant - Daily - Check level
Ź Power steering unit (if equipped) - Daily - Inspect daily; clean often
Headlamp/tail lamp - Daily - Verify proper operation
Suspension bushings - Daily - Lubricate daily or after each use in mud
or water
Spark arrester - Daily - Clean daily when driving in mud and
water; replace a cracked or damaged
arrester before operating (see page 81)
Ź Air filter - Weekly - Inspect; replace as needed
Ź
D
Brake pad wear 10 H Monthly 100 (160) Inspect periodically
Battery 25 H Monthly 200 (320) Check terminals; clean; test
Fuel System 25 H Monthly 200 (320) Inspect; cycle key to pressurize fuel
pump; check lines and fittings for leaks
and abrasion
Ź Demand drive fluid (extreme use) 25 H 1 M - Change fluid every 25 hours if ADC is
subjected to extreme use. See page 71.
Ź Demand drive fluid (front gear-
case) (if equipped)
25 H 1 M - Perform a break-in oil level check
Ź Transmission oil 25 H 1 M - Perform a break-in oil level check
Ź Engine oil change (break-in) 25 H - 500 (800) Perform a break-in oil change
Ź General lubrication 50 H 3 M 500 (800) Lubricate all fittings, pivots, cables, etc.
Shift Linkage 50 H 6 M 500 (800) Inspect, lubricate, adjust
D Steering 50 H 6 M 500 (800) Lubricate
Ź Front Suspension 50 H 6 M 500 (800) Lubricate
Ź Rear Suspension 50 H 6 M 500 (800) Lubricate
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