66
MAINTENANCE
Periodic Maintenance Chart
Ź Perform these procedures more often for vehicles subjected to severe use.
D Have an authorized POLARIS dealer or other qualified person perform these services.
Item Maintenance Interval
(whichever comes first)
Remarks
Hours Calendar Miles (Km)
D Throttle pedal 50 H 6 M 500 (800) Inspect for free movement; replace
pedal as needed
Throttle body air intake ducts/
flange
50 H 6 M 500 (800) Inspect duct for proper sealing/air leaks
Drive belt 50 H 6 M 500 (800) Inspect; adjust; replace as needed
Cooling system (if applicable) 50 H 6 M 500 (800) Inspect coolant strength seasonally;
pressure test system yearly
Ź Radiator (if applicable) 50 H 6 M 500 (800) Inspect; clean external surfaces
Ź Oil lines, fasteners 50 H 6 M 1000 (1600) Inspect for leaks and loose fittings
Ź Engine oil and filter change 100 H 6 M 1000 (1600) Change the oil and filter
Ź Front gearcase oil 100 H 12 M 1000 (1600) Change fluid
Ź Transmission oil 100 H 12 M 1000 (1600) Change fluid
D Fuel system 100 H 12 M 1000 (1600) Cycle key to pressurize fuel pump;
check for leaks at fill cap, fuel lines/rail
and fuel pump; replace lines every two
years
Ź Cooling Hoses (if applicable) 100 H 12 M 1000 (1600) Inspect for leaks
Ź Engine mounts 100 H 12 M 1000 (1600) Inspect
Exhaust muffler/pipe 100 H 12 M 1000 (1600) Inspect
Drive shafts 100 H 12 M 1000 (1600) Remove and grease
D Spark plug 100 H 12 M 1000 (1600) Inspect; replace as needed
Ź Wiring 100 H 12 M 1000 (1600) Inspect for wear, routing, security; apply
dielectric grease to connectors sub-
jected to water, mud, etc.
D
Ź
Clutches (drive and driven) 100 H 12 M 1000 (1600) Inspect; clean; replace worn parts
D Front wheel bearings 100 H 12 M 1000 (1600) Inspect; replace as needed
D Brake fluid 200 H 24 M 2000 (3200) Change every two years
Suspension bushings 250 H 24 M 2000 (3200) Inspect; replace if necessary
Spark arrester 300 H 36 M 3000 (4800) Clean daily when driving in mud and
water; replace a cracked or damaged
arrester before operating (see page 81)
D Valve clearance - - 5000 (8000) Inspect; adjust as needed
Ź Coolant - 60 M - Change coolant
D Toe adjustment - Inspect periodically; adjust when parts
are replaced
D
Ź
Auxiliary brake (if equipped) - Inspect daily; adjust as needed
Headlight aim - Adjust as needed
D Alternator belt 500 H - - Replace
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