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Polaris SPORTSMAN 600 - Front Suspension; Rear Suspension

Polaris SPORTSMAN 600
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MAINTENANCE
2.29
Auxiliary Foot Brake
Pedal
Floor
Board Surface
Full Height
Full
Engagement
AUXILIARY BRAKE
ADJUSTMENT
(HYDRAULIC)
Use the following procedure to inspect the hydraulic
auxiliary (foot) brake system and adjust or bleed if
necessary:
First, check foot brake effectiveness by applying 50 lb.
(approx.) downward force on the pedal. The top of the
pedal should be at least 1 inch, (25.4mm) above the
surface of the footrest.
50 lbs
1 or greater
1/8, to 1/4,
Free Play
Floorboard
If less than one inch, two things must be examined:
Free Play:
Free play of the brake pedal should be 1/8 - 1/4
inch (3.2 - 6.35 mm).
If free play is excessive, inspect pedal, linkage, and
master cylinder for wear or damage and replace any
parts as needed.
Bleeding:
If free play is correct and brake pedal travel is still
excessive, air may be trapped somewhere in the
system. Bleed the hydraulic auxiliary brake system in
a conventional manner, following the procedure
outlined in Brake Chapter 9.
SUSPENSION: SPRING
PRELOAD
ADJUSTMENT
Operator weight and vehicle loading affect
suspensionspringpreloadrequirements.Adjustas
necessary.
Shock Spanner Wrench
(PN 2870872)
FRONT SUSPENSION
G Compress and release front suspension.
Damping should be smooth throughout
the range of travel.
G Check all front suspension components
for wear or damage.
G Inspect front strut cartridges for leakage.
REAR SUSPENSION
Rear Spring
Adjustment Cam
G Compress and release rear suspension.
Damping should be smooth throughout
the range of travel.
G Check all rear suspension components
for wear or damage.
G Inspect shock for leakage.

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