EasyManua.ls Logo

Potterton Isis HE User Manual

Potterton Isis HE
36 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
MAY 2004
Question and Answer IconNeed help?

Do you have a question about the Potterton Isis HE and is the answer not in the manual?

Potterton Isis HE Specifications

General IconGeneral
BrandPotterton
ModelIsis HE
CategoryBoiler
LanguageEnglish

Summary

General Data and Dimensions

Technical Data

Base Details and Clearances

General Information and Boiler Features

Standard Supply

Lists the standard components included with the boiler package, such as sections and control panels.

Controls

Details the integral control panel, its functions, and available thermostat settings.

Optional Extras

Lists optional features available for the boiler system, like volt-free contacts.

Shipping - Packaging

Information on how the boiler is packaged and delivered, including pallet contents.

Ventilation, Flue, and Water Systems

Ventilation Requirements

Guidelines for adequate air supply for safe boiler operation, including natural and mechanical ventilation.

Flue System Design

Recommendations for flue pipe sizing, horizontal runs, and common flue systems.

Water Circulation Systems

Guidance on indirect systems, pipework alignment, and temperature differentials.

Installation and Boiler Siting

Installation Requirements

Outlines mandatory requirements, regulations, and standards for boiler installation.

Boiler Siting and Base

Specifies requirements for boiler location, base construction, and site preparation.

Boiler Protection and Water Quality

Boiler Protection Measures

Discusses pump overrun, system isolation, and protection against low water flow.

System Water Quality

Covers water treatment, inhibitor use, corrosion prevention, and system monitoring.

Sealed Systems

Details suitability for sealed systems and relevant regulations and guidance.

Boiler Erection and Safety

Risk Assessment

Outlines the process for assessing installation risks, including hazard identification and control.

Manual Handling and PPE

Specifies requirements for safe lifting and personal protective equipment during installation.

Electrical Safety

Details safety precautions for electrical work on the boiler, including isolation and earthing.

Packaging and Preparation

Information on boiler contents, off-loading, and site preparation before installation.

Health, Safety, and Assembly Checks

C.O.S.H.H. Regulations

Lists substances subject to health regulations and required personal protective equipment (PPE).

Erection/Assembly Checklist

Provides a guide for actions to complete before boiler erection and assembly.

Waterway Sealing and Erection Procedure

Waterway Sealing Process

Details the steps and materials required for sealing boiler waterway sections correctly.

Erection Procedure Steps

Outlines the step-by-step process for assembling boiler waterway sections using tie bolts.

Checking for Leaks

Boiler Dismantling and Casing Fitting

Boiler Dismantling

Describes the process for safely dismantling the boiler sections, emphasizing support.

Fitting the Casing

Details the installation of casing panels, insulation, and related components.

Door and Control Panel Installation

Door Fixing and Sealing

Instructions for fitting and ensuring a proper seal for the boiler door using securing nuts.

Door Micro Switch

Details the installation and adjustment of the door micro switch for safety interlock.

Firing Door Casing and Insulation

Instructions for fitting the casing and insulation for the firing door.

Control Panel Installation

Steps for mounting the control panel housing and connecting its components.

Control Panel and Casing Assembly

Control Panel Setup

Final steps for fitting the control panel and connecting thermostats and pressure gauges.

Boiler Side Rails and Panels

Instructions for mounting side rails and casing panels for structural support.

Inserts and Burner Installation

Fitting the Inserts

Details the installation of steel insert tubes in flue passes to enhance heat transfer.

Fitting the Burner

Step-by-step guide for installing the burner unit, including adaptor plates and draught tubes.

Cafco Blaze Preparation

Boiler Maintenance and Cleaning

Cleaning of Flue Surfaces

Procedures for cleaning combustion chamber and flueway surfaces to maintain efficiency.

Fuel Oil Cleaning Recommendations

Specific cleaning advice for boilers using Class 'D' fuel oil, emphasizing frequency.

Boiler Ancillaries Checks

Guidance on checking door seals, refractory condition, and draught tube infill.

Boiler Controls, Safety, and Commissioning

Boiler Controls Operation

Checks for control thermostat, high/low, and overheat thermostat operation.

Safety Interlocks Verification

Ensures safety interlocks prevent operation on faults like fan or flue failure.

Commissioning Procedure

Outlines steps for safe and correct boiler and burner commissioning, including checks.

Commissioning Checks and Fault Finding

Additional Checks and Combustion Analysis

Verifies system water, combustion figures, and fan rotation for proper operation.

Fault Finding and Burner Lockout

Guidance for diagnosing and resolving burner failures, lockouts, and safety shutdowns.

Overheat Operation and Pump Overrun

Checks for overheat prevention, correct pump operation, and residual heat dissipation.

Control Panel Wiring Diagram

Wiring Diagrams and Connections

Pump Overrun Wiring

Shows wiring for pump overrun using a changeover pipe thermostat for residual heat removal.

Volt Free Connections

Details volt-free connector box wiring for system indications like lockout and overheat.

Isis Casing Pack Details

Isis Casing Details

Isis Boiler Assembly Details

Related product manuals