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Potterton Promax HE Store User Manual

Potterton Promax HE Store
60 pages
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© Baxi Heating UK Ltd 2012
Installation & Servicing
Instructions
Please keep these instructions in a safe place.
If you move house, please hand them over to the next occupier
Promax HE Store
Range
Condensing Boilers with
Integrated Hot Water
Storage
You can rely on
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Potterton Promax HE Store Specifications

General IconGeneral
BrandPotterton
ModelPromax HE Store
CategoryBoiler
LanguageEnglish

Summary

Boiler Overview and Safety

Boiler Safety and Regulations

Details on gas safety regulations and installer responsibilities for safe operation.

Introduction and Installation Requirements

Installation, Commissioning, and Servicing

Overview of requirements for installing, commissioning, servicing, and repairing the boiler.

Gas Supply Requirements

Requirements for natural gas supply, pipework size, and standards compliance.

Electricity Supply Requirements

Specifications for the electrical supply, wiring, and safety precautions.

Compartment Installation, Ventilation, and Flueing

Flue System Options

Information on room-sealed flue systems and component options.

Water Supply and System Treatment

Discharge Pipework Requirements

Boiler Installation Procedures

Install the Boiler Unit

Step-by-step guide for physically installing the boiler unit.

Connect the Flue System

Instructions for connecting the boiler's flue system.

Connect the Gas Supply

Procedure for connecting the natural gas supply to the boiler.

Condensate Drain Pipe and System By-pass

Condensate Drain Pipe Installation

Procedure for fitting and routing the condensate drain pipe.

Water System and Power Supply Connections

Connect the Water System

Steps for connecting the mains water, expansion vessel, and relief valves.

Connect the Power Supply

Procedure for connecting the boiler's electrical power supply.

Electrical Connections and Checks

Making The Electrical Connections

Step-by-step guide for connecting the boiler's electrical supply and controls.

Boiler Commissioning Procedures

Commission the Boiler

Detailed steps for commissioning the boiler, including air vents and system filling.

Unvented Domestic Hot Water System Checks

Checks for unvented hot water system components and safety devices.

Sealed Primary System Filling and Venting

Steps for filling and venting a sealed primary system.

Commissioning Checks and User Handover

Commissioning Checks Overview

Verification steps for gas rate, CH system, and DHW system.

Central Heating System Checks

Steps for checking and balancing the central heating system.

Service and Replacement Procedures

Annual Servicing Recommendations

Routine annual maintenance procedures for the boiler.

Combustion Testing Procedure

Procedure for testing combustion gases (CO2) and acceptable values.

Gas Valve and Fan Replacement

Gas Valve Replacement Procedure

Steps for safely removing and replacing the gas valve.

Heat Exchanger Replacement

Heat Exchanger Replacement Procedure

Detailed steps for disconnecting and replacing the heat exchanger.

Gas/Air Valve Setup and Wiring Diagrams

Gas/Air Valve Setup Procedure

Procedure for setting up the gas/air valve and checking CO2 levels.

Boiler Wiring Diagrams

Diagrams illustrating the boiler's electrical connections and functional flow.

Fault Finding and Troubleshooting

Initial Fault Finding Checks

Basic checks to perform before diagnosing boiler faults.

Boiler Error Codes

List of error codes displayed by the boiler and their meanings.

Central Heating Operational Sequence

Step-by-step guide for troubleshooting central heating operational issues.

Domestic Hot Water Operational Sequence

Step-by-step guide for troubleshooting domestic hot water operational issues.

Fault Finding Solutions Sections

Section A: Electrical Supply Checks

Troubleshooting steps for 230V supply issues and fuse checks.

Section G: Ignition System Checks

Troubleshooting ignition electrode, spark gap, and igniter issues.

Gas Boiler System Commissioning Checklist

Commissioning Checklist Details

Form for recording commissioning data to demonstrate compliance.

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