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Potterton Promax Combi 33 HE Plus User Manual

Potterton Promax Combi 33 HE Plus
60 pages
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© Baxi Heating UK Ltd 2007
Installation & Service Instructions
Promax Combi
24, 28 & 33
HE Plus
These instructions include the Benchmark Commissioning Checklist
and should be left with the user for safe keeping.
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Potterton Promax Combi 33 HE Plus Specifications

General IconGeneral
Boiler TypeCombi
Output33 kW
Fuel TypeNatural Gas
EfficiencyA Rated
Dimensions (HxWxD)700 x 400 x 300 mm
Weight38 kg
Hot Water Flow Rate13.5 l/min
MountingWall-mounted
ERP RatingA
Domestic Hot Water Output33kW
Central Heating Output33 kW
Water Pressure3 bar

Summary

Building Regulations and Benchmark Commissioning Checklist

Building Regulations and the Benchmark Commissioning Checklist

Explains requirements for installation and commissioning compliance.

Installer Notification Guidelines

Flowchart for notifying authorities about boiler installation.

Important Notices and Legislation

IMPORTANT - Installation, Commissioning, Service & Repair

Critical safety and operational notices for the boiler.

Legislation

Details legal requirements and standards for boiler installation.

Codes of Practice

Lists relevant industry standards and codes for installation.

Safe Manual Handling

Introduction

Description

Overview of the Potterton Promax Combi boiler features and models.

Contents of Pack

Lists items included in the boiler packaging.

General Layout

Layout

Identifies key components of the boiler with a diagram.

Appliance Operation

Central Heating Mode

Explains how the boiler functions in central heating mode.

Domestic Hot Water Mode

Explains how the boiler functions for hot water.

Frost Protection Mode

Describes the boiler's frost protection mechanism.

Technical Data

Promax Combi 24, 28 & 33

Provides specifications for different boiler models.

Dimensions and Fixings

System Details

Information

General information on system requirements and approvals.

Central Heating Circuit

Details requirements for the central heating system.

System Control

Guidance on external controls for system operation.

System Filling and Pressurising

Steps for filling and pressurising the heating system.

Pressure Relief Valve

Information on the pressure relief valve and discharge pipe.

Domestic Hot Water Circuit

Details requirements for the domestic hot water system.

Site Requirements

Location

Guidelines for choosing a suitable installation location.

Clearances

Specifies minimum clearances around the boiler.

Gas Supply

Details requirements for the gas supply connection.

Electrical Supply

Details requirements for the electrical supply connection.

Condensate Drain

Instructions for installing the condensate drain pipe.

Flue

Guidelines for siting the flue terminal.

Flue Options

Horizontal Flue Systems

Details for installing horizontal flue systems.

Twin & Vertical Flue Systems

Details for installing twin and vertical flue systems.

Flue Accessories

Lists available accessories for flue systems.

Flue Duct Adaptor

Instructions for fitting the flue duct adaptor.

Air duct adaptor

Instructions for fitting the air duct adaptor.

For Roof Terminals

Specific instructions for roof terminal installations.

Terminal Guard

Guidance on when and how to fit terminal guards.

Plume Displacement

Plume Displacement Kit (Fig. 23)

Details the plume displacement kit and its contents.

Determining Permissible Lengths

How to calculate permissible flue lengths using graphs.

General Fitting Notes

General instructions for fitting the plume displacement system.

Installation

Unpacking & Initial Preparation

Steps for unpacking the boiler and preparing for installation.

Fitting The Boiler

Instructions for physically mounting the boiler.

Condensate Drain

Instructions for connecting the condensate drain.

Fitting The Flue

Details for fitting the horizontal flue.

Fitting The Flue (Cont)

Further details for fitting the flue, including vertical.

Making The Electrical Connections

Steps for connecting the boiler's electrical supply.

Preliminary Electrical Checks

Checks to perform before commissioning electrical systems.

Commissioning

Commissioning the Boiler

Steps to commission the boiler after installation.

Checking

Details on checking gas rate and other parameters during commissioning.

Completion

Completion

Final steps after installation and commissioning.

Servicing

Annual Servicing

Instructions for performing annual boiler servicing.

Annual Servicing (Cont)

Further steps for annual boiler servicing.

Changing Components

Igniter

Steps for replacing the igniter.

Spark and Sensing Electrodes

Steps for replacing spark and sensing electrodes.

Fan

Steps for replacing the fan assembly.

Venturi

Steps for replacing the venturi.

Injector

Steps for replacing the injector.

Burner

Steps for replacing the burner.

Insulation

Steps for replacing the boiler insulation.

Flue/Heat Exchanger Thermostat Sensor

Steps for replacing the flue/heat exchanger thermostat.

Water Pressure Sensor

Steps for replacing the water pressure sensor.

Central Heating Temperature Sensor (NTC)

Steps for replacing the CH temperature sensor.

Safety Thermostat

Steps for replacing the safety thermostat.

DHW Temperature Sensor (NTC)

Steps for replacing the DHW temperature sensor.

Pump - Head Only

Steps for replacing only the pump head.

Pump Complete

Steps for replacing the entire pump assembly.

Automatic Air Vent

Steps for replacing the automatic air vent.

Pressure Gauge

Steps for replacing the pressure gauge.

Hall Effect Sensor

Steps for replacing the Hall Effect sensor.

Pressure Relief Valve

Steps for replacing the pressure relief valve.

Plate Heat Exchanger

Steps for replacing the plate heat exchanger.

Diverter Valve - Motor Unit & Assembly

Steps for replacing the diverter valve motor or assembly.

P.C.B.

Steps for replacing the printed circuit board (PCB).

Selector Switch

Steps for replacing the selector switch.

Gas Valve

Steps for replacing the gas valve.

Expansion Vessel

Steps for replacing the expansion vessel.

Combustion Check

Checking the CO2

Procedure for checking and adjusting CO2 levels.

Electrical

Illustrated Wiring Diagram

Diagram showing the boiler's electrical connections.

Short Parts List

Fault Finding

Initial Fault Finding Checks

Basic checks to perform before diagnosing faults.

Error Codes

Explains error codes displayed by the boiler.

Central Heating - Follow operational sequence

Flowchart for troubleshooting central heating faults.

Domestic Hot Water - Follow operational sequence

Flowchart for troubleshooting hot water faults.

Fault Finding Solutions Sections

Sections A, B, C, D detailing specific fault diagnoses.

Fault Finding Solutions Sections

Sections E, F, G, H detailing specific fault diagnoses.

Fault Finding Solutions Sections

Sections I, J, K, L, M detailing specific fault diagnoses.

Notes

Benchmark Commissioning Checklist

Service Interval Record

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