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Potterton Promax 15 SL User Manual

Potterton Promax 15 SL
93 pages
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CompNo5121908Iss164/13
Youcanrelyon
Installation&ServiceInstructions
PromaxSLRange
CondensingCentralHeatingBoiler
TheseinstructionsincludetheBenchmarkCommissioningChecklistandshouldbeleftwiththeuserforsafekeeping.
©BaxiHeatingUKLtd2013
page1
NaturalGas
PottertonPromax12SL
G.C.No4159179
PottertonPromax15SL
G.C.No4159187
PottertonPromax18SL
G.C.No4159180
PottertonPromax24SL
G.C.No4159188
PottertonPromax30SL
G.C.No4159189
TheBenchmarkScheme
Benchmarkplacesresponsibilitiesonbothmanufacturersandinstallers.Thepurposeistoensurethatcustomersareprovidedwiththe
correctequipmentfortheirneeds,thatitisinstalled,commissionedandservicedinaccordancewiththemanufacturer'sinstructionsby

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Potterton Promax 15 SL Specifications

General IconGeneral
Output15 kW
Fuel typeNatural gas
ErP Space Heating Efficiency ClassA
MountingWall Mounted
Efficiency SAP 2009 (%)89.1%

Summary

The Benchmark Scheme

Benchmark Scheme Overview

Details responsibilities of manufacturers and installers for compliance.

Building Regulations and Commissioning

Regulations and Checklist Role

Explains building regulations, self-certification, and the Benchmark Checklist.

Legislation and Compliance

Regulatory Context

Outlines legal requirements for boiler installation and compliance.

Codes of Practice

GB and IE Installation Codes

Lists relevant British Standards and Irish Standards for installation.

Safe Manual Handling

General Safety Advice

Provides essential advice on safe lifting and handling practices.

Handling Preparation and Technique

Details preparation steps and correct techniques for safe boiler handling.

Product Introduction

Boiler Description and Features

Describes the Potterton Promax SL range and its key features.

Important Information

Man-made Mineral Fibre Precautions

Advises on handling components made from man-made mineral fibre.

Contents of Pack

Lists the items included in the boiler packaging.

General Layout

Boiler Component Layout Diagram

Illustrates the main components and connections of the boiler.

Appliance Operation

Operational Modes and Sequences

Explains the boiler's start-up, heating, and shutdown sequences.

Technical Data

Heat Input and Output Specifications

Provides detailed heat input and output ratings for different models.

Technical Data (Continued)

Gas Rate, Flue, Dimensions & Clearances

Lists gas rates, flue dimensions, and required installation clearances.

Technical Data (Continued)

Weights, Electrical, Gas, Controls, SEDBUK

Details weights, electrical specs, gas connections, controls, and SEDBUK efficiency.

Dimensions and Fixings

Installation Dimensions and Layout

Provides diagrams and measurements for boiler installation and fixing.

System Details

Water Circulating Systems

Specifies requirements for open vent and sealed central heating systems.

Water Treatment and System Cleaner

Advises on treating system water to prevent corrosion and sludge.

System Details (Continued)

Pipework and Low Head Installation

Details pipework sizing, connections, and low head installation methods.

System Details (Continued)

Pump Installation and System Controls

Covers pump positioning and system control interlocks.

System Details (Continued)

Sealed Systems Installation

Outlines requirements for sealed central heating system design and components.

Site Requirements

Location and Siting Requirements

Specifies approved locations and siting considerations for the boiler.

Site Requirements (Continued)

Ventilation of Compartments

Details ventilation requirements for boilers installed in cupboards or compartments.

Site Requirements (Continued)

Installation Clearances

Specifies minimum clearances around the boiler for servicing and airflow.

Site Requirements (Continued)

Gas and Electrical Supply Requirements

Details requirements for gas supply connection and electrical wiring.

Site Requirements (Continued)

Condensate Drain Installation

Provides guidelines for correct installation of the condensate discharge pipework.

Flue Requirements

Flue Terminal Positioning

Specifies minimum distances for flue terminal placement.

Flue Options

Horizontal Flue Systems

Details installation of horizontal flue systems, including lengths and bends.

Flue Options (Continued)

Twin & Vertical Flue Systems

Covers installation of twin and vertical flue systems and their components.

Flue Options (Continued)

Flue Accessories

Lists available flue accessories like terminals, extensions, and bends.

Flue Options (Continued)

Vertical Flue Systems and Terminals

Details vertical flue system assembly and roof terminal installation.

Flue Options (Continued)

Twin Flue Systems and Roof Terminals

Covers twin flue system installation and roof terminal fitting.

Flue Options (Continued)

Flue Dimensions and Terminal Guard

Provides flue dimensions and information on terminal guards.

Flue Options (Continued)

Flue Deflector and Plume Displacement

Details flue deflector and plume displacement kit installation.

Plume Displacement

Determining Permissible Lengths

Uses graphs to determine permissible flue lengths for plume displacement kits.

Plume Displacement (Continued)

General Fitting Notes

Provides general fitting notes for plume displacement kits.

Installation Procedures

Initial Preparation and Boiler Fitting

Covers initial unpacking, wall plate installation, and boiler mounting.

Installation Procedures (Continued)

Water, Condensate, and Gas Connections

Details making water, condensate, and gas supply connections.

Installation Procedures (Continued)

Flue Installation Procedures

Guides through the installation of horizontal and vertical flue systems.

Electrical System

Schematic Wiring Diagram

Presents a schematic diagram of the boiler's electrical connections.

Electrical System (Continued)

Illustrated Wiring Diagram

Provides a visual, illustrated wiring diagram for the boiler.

Commissioning the Boiler

Commissioning Steps and Checks

Details the essential steps for commissioning the boiler and system.

Commissioning the Boiler (Continued)

Checking Gas Inlet Pressure

Explains how to check the operational gas inlet pressure.

Commissioning the Boiler (Continued)

Measuring Gas Rate and Completing Checks

Details how to measure gas rate and complete commissioning checks.

Fitting the Outer Case

Outer Case Installation Procedure

Covers fitting the outer case and securing the boiler.

Fitting the Outer Case (Continued)

Final Outer Case Installation Steps

Continues guidance on outer case fitting and final checks.

Servicing the Boiler

Annual Servicing Procedures

Outlines the steps for performing annual boiler servicing.

Servicing the Boiler (Continued)

Checking Combustion Performance

Details how to check and record the boiler's combustion performance.

Changing Components

Component Replacement Overview

General advice and safety precautions for component replacement.

Changing Components (Continued)

Replacing Thermistor, Thermostat, Flowswitch, PCB

Procedures for replacing key electronic and sensing components.

Changing Components (Continued)

Replacing Electrodes, Fan, Injector Pipe

Instructions for replacing spark electrodes, fan, and injector pipe.

Changing Components (Continued)

Replacing Gas Valve, Condensate Trap, Burner

Steps for replacing the gas valve, condensate trap, and burner assembly.

Changing Components (Continued)

Replacing Heat Exchanger and Insulation Pads

Guides for replacing the heat exchanger and insulation pads.

Short Parts List

Component Part Numbers and Descriptions

Lists key components with their part numbers and descriptions.

Fault Finding

Fault Finding Overview and Indicators

Introduction to fault finding and understanding LED indicators.

Fault Finding (Continued)

Electrical Supply and Wiring Faults

Troubleshooting steps for electrical supply and wiring issues.

Fault Finding (Continued)

Dry-Fire, Pump, and Flow Switch Faults

Diagnosing faults related to dry-fire, pump operation, and flow switch.

Fault Finding (Continued)

Ignition Lockout Troubleshooting

Steps to diagnose and resolve ignition lockout errors.

Fault Finding (Continued)

Overheat Lockout Troubleshooting

Steps to diagnose and resolve overheat lockout errors.

Fault Finding (Continued)

Fan Lockout Troubleshooting

Steps to diagnose and resolve fan lockout errors.

Fault Finding (Continued)

Thermistor Fault Troubleshooting

Steps to diagnose and resolve thermistor related faults.

Service Record

Completing the Service Interval Record

Instructions for filling out the service record for maintenance history.

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