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Potterton Prima 80F User Manual

Potterton Prima 80F
28 pages
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Table of Contents

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Potterton Prima 80F Specifications

General IconGeneral
Output80 kW
MountingFloor-standing
Boiler TypeConventional
Central Heating Output (BTU/h)80, 000 BTU/h
Warranty1 year
Floor-standingYes
TypeRegular
Fuel TypeNatural Gas

Summary

Installation and Servicing Instructions

General Boiler Information

Safety, Performance & Quality

Assesses appliance safety, efficiency, design, and materials per EU Gas Appliance Directive.

Important Installation Notes

Notes on competent installation, servicing, and control device connections.

Optional Extras Overview

Lists available flue systems and ancillary kits for installation flexibility.

Accessories and Installation Data

Recommended Controls and Standards

Lists recommended controls and references installation standards and regulations.

Boiler Dimensions and Site Requirements

Provides dimension diagrams and site requirements for installation.

Ventilation and Flue Siting

Boiler Clearances and Ventilation Needs

Specifies minimum clearances and ventilation needs for boiler installation.

Balanced Flue Terminal Placement Rules

Provides minimum distances for flue terminals from openings and surfaces.

Technical Data - Supply Requirements

Electrical Supply Specifications

Specifies voltage, frequency, fuse rating, and wiring for electrical supply.

Gas Supply Specifications

Details gas pressure, flow rate, and connection type for the appliance.

Boiler Performance and Pump Data

Gas Rates, Output, and Burner Pressure

Table showing gas rates, input, output, and burner pressure by boiler size.

Circulation Pump Selection Criteria

Details boiler resistance to water flow and pump selection.

System Requirements

Indirect Fully Pumped Systems

Explains system types, pump wiring, and by-pass circuit necessity.

Sealed System Installation Requirements

Covers compliance, safety valve, pressure gauge, and expansion vessel.

Sealed System Details

Expansion Vessel Sizing and Cylinder Needs

Guidance on expansion vessel size and hot water cylinder requirements.

Water Make-Up and Filling Procedures

Details methods for replenishing system water loss and filling points.

Flue Kits and Optional Extras

Straight and Bend Flue Kits

Lists part numbers for standard, 1m, 2m flue systems and bend kits.

Vertex and Other Installation Kits

Lists part numbers for Vertex flue kits, terminal plates, guards, and pump covers.

Installation Instructions - Initial Steps

Carton Contents and Template Use

Details carton contents and how to use the template for marking.

Rear and Side Flueing Installation

Instructions for marking flue outlet holes for side and rear flue configurations.

Air/Flue Duct Installation

Cutting Air/Flue Ducts

Instructions for measuring and cutting air/flue ducts for side and rear flue configurations.

Air/Flue Duct Assembly and Fixing

Steps for assembling the air duct, flue terminal, and securing it.

Boiler Preparation for Mounting

Component Removal for Lighter Lifting

Details removing fan/fluehood and burner/gas control assemblies.

Flue Outlet Sealing Plate Transfer

Information on transferring the flue outlet sealing plate for different flue directions.

Boiler Mounting and Securing

Lifting and Wall Mounting Procedure

Instructions for lifting the boiler onto the mounting bracket and securing it to the wall.

Alignment and Wall Fixing Details

Details using adjustment screws and wall fixings for correct boiler alignment.

Flue Elbow and Pipe Connections

Flue Elbow Extension Fitting

Steps for fitting the flue elbow extension for side fluing.

System Pipework Connection Guidance

Guidance on connecting system pipework using compression or capillary fittings.

Electrical Wiring

Wiring Principles and Terminal Access

Explains wiring principles and how to access the boiler terminal block.

Electrical Wiring Routing and Infill Panels

Routing Electrical Wiring

Specific instructions for routing pump and external control wiring to the terminal block.

Fitting Side Infill Panels

Instructions for applying side infill panels for a neat finish.

Commissioning Procedures

System Filling and Venting

Procedures for filling and venting open vented and sealed systems.

Gas Soundness and Electrical Checks

Steps for gas soundness testing and preliminary electrical system checks.

First Lighting and Burner Operation

Guidance on initial boiler lighting, safety checks, and burner operation.

Controls Adjustment and Operation

Main Burner Pressure Adjustment

Instructions for adjusting main burner pressure and checking firing rate.

Thermostat Functions

Details boiler, pump over-run, and overheat thermostat functions.

Servicing Instructions - Preparation and Cleaning

Preparing Boiler for Servicing

Steps to access components by removing covers and doors.

Heat Exchanger and Fan Maintenance

Instructions for cleaning the heat exchanger and servicing the fan.

Pilot Burner and Main Burner Servicing

Procedures for servicing the pilot burner and the main burner assembly.

Component Replacement Procedures

Gas Control Valve & Main Burner Replacement

Detailed steps for removing and replacing gas control valve and main burner.

Pilot/Ignition Electrode Replacement

Steps for removing and replacing the pilot/ignition electrode and checking spark gap.

Component Replacement - Controls

Fuse, Electronic Control, Pressure Switch Replacement

Instructions for replacing fuse, electronic control, and pressure switch.

Thermostat Replacement Procedures

Steps for replacing overheat and boiler thermostats, including bulb fitting.

Component Servicing - Thermostats and Fan

Pump Over-Run Thermostat Servicing

Instructions for servicing the pump over-run thermostat and its capillary.

Sight Glass and Fan Replacement

Procedure for replacing sight glass and servicing the fan.

Fault Finding Procedures

Flame Current Measurement Testing

Procedures for measuring flame current for Honeywell and SIT valves.

Flame Supervision Testing

Tests for boiler cycling, pump overrun, and overheat thermostat operation.

Short Parts List

Pilot, Electrode, and Gas Components

Lists part numbers for pilot, electrode, gas control valves, and manifold parts.

Control and Fan Components

Lists part numbers for thermostats, electronic control, pressure switch, and fan.

Health and Safety Information

Insulation and Seal Hazards

Information on hazards from ceramic fibre and silicone fibre insulation.

Thermostat Hazards and Precautions

Information on hazards from xylene in thermostat phials and general precautions.

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