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Pottinger s Series - User Manual

Pottinger s Series
66 pages
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Operator‘s manual
GB
+ INSTRUCTIONS FOR PRODUCT DELIVERY . . . Page 3
"Translation of the original Operating Manual"
Nr. 99 2441.GB.80L.0
• Rotary Swather
TOP 1252
TOP 1252 M
TOP 1252 C
TOP 1252 C s-line
(Type 2441 : + . . 01001)

Table of Contents

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Summary

WARNING SIGNS

Meaning of Warning Signs

Explains the meaning of various warning symbols used on the machine.

CE Sign

Explains the meaning of the CE mark and declaration of conformity.

GENERAL SAFETY TIPS

Travelling with Implement in Tow

Safety precautions when towing the implement.

Coupling and Uncoupling the Implement

Safety procedures for attaching and detaching the implement.

Regulations for Use

Notes on tractor power, axle load, and support load limits.

Travelling on Roads

Guidelines for safe travel on public roads.

Before Starting Work

Essential checks and operator awareness before operation.

Checking Before Operation

Detailed pre-operation checks for the implement and tractor connections.

PERFORMANCE DESCRIPTION

Overview of Machine Components

Diagram and descriptions of machine components and their numbering.

Machine Variants

Lists different machine variants and their descriptions.

TRACTOR REQUIREMENTS

Tractor Specifications

Specifies required tractor power and linkage type.

Ballast Weight

Emphasizes the need for sufficient front axle ballast.

Three-Point Linkage Setup

Instructions for setting up the three-point linkage.

Hydraulic Positioning Control

Guidance on using hydraulic positioning control for specific operations.

TRACTOR REQUIREMENTS (cont.)

Necessary Hydraulic Connections

Table detailing hydraulic connections for different variants.

Necessary Power Connections

Table detailing power connections for different variants.

ATTACHING THE MACHINE

Machine Attachment to Tractor

Steps for hitching the machine to the tractor's lifting gear.

Connecting the Cardan Shaft

Procedure for connecting and checking the PTO driveshaft.

Cutting Driveshaft to Length

Instructions for cutting the driveshaft to the correct length.

ATTACHING THE MACHINE (cont.)

Electric Connection Setup

Connecting lighting and control plugs to the tractor.

Swather Brake Unit Connection

Connecting brake lines for air or hydraulic brake units.

Folding Support Wheel

Procedure for folding the support wheel.

Parking Brake Engagement

Steps for engaging the parking brake after attaching the machine.

ATTACHING THE MACHINE (cont.)

Standard Hydraulic Connections

Detailed instructions for connecting hydraulic lines for standard variant.

Lever Positions for Width Control

Explains lever positions for controlling working width with 2 or 3 control devices.

ATTACHING THE MACHINE (cont.)

Power Control;ISOBUS Hydraulic Connections

Instructions for connecting hydraulic lines for Power Control/ISOBUS.

Hydraulic Adaptation for Pump Types

Adapting hydraulics for different tractor hydraulic pump types.

DISMOUNTING THE MACHINE

Uncoupling and Parking the Machine

Steps for disconnecting and parking the machine safely.

TRANSPORT

Changing to Work Position

Procedures for changing the machine from transport to work position.

Variant-Specific Position Changes

Standard and Power Control/ISOBUS procedures for changing machine position.

TRANSPORT (cont.)

Changing to Transport Position

Procedures for changing the machine from work to transport position.

Decreasing Transport Height

Steps to reduce the transport height of the machine.

TRANSPORT (cont.)

Working Position to Off-Road Position

Procedure for changing from working to off-road transport position.

Setting Possibilities for Off-Road

How to adjust rotor height and path-offset.

Control Rope Function

Function and importance of the control rope.

TRANSPORT (cont.)

Driving on Public Roads

Rules and safety checks for driving on public roads.

POWER CONTROL - OPERATION

Control Panel Overview

Overview of the control panel buttons and display indicator.

Button Functions Description

Detailed explanation of each button's function.

Control Panel Initial Operation

How to turn the control device on and off.

POWER CONTROL - OPERATION (cont.)

Rotary Unit Button Functions

Explains functions of buttons for rotary units and swivelling.

WORK Menu Indicators

Overview of the WORK menu and its indicators.

Raking Height Menu Operations

How to set and save raking height.

POWER CONTROL - OPERATION (cont.)

Config-Menu Operations

Navigating and using the CONFIG menu.

Setting Lowering Time

Adjusting lowering time for front and rear rotary units.

Calibrating Angular Sensors

Procedure for calibrating angular sensors.

Automatic Time Offset Function

Adjusting time intervals for rotor lifting/lowering.

POWER CONTROL - OPERATION (cont.)

TEST Menu Operations

Using the TEST menu for sensor checks.

Sensortest Details

Detailed explanation of the sensor test screen.

DATA Menu Operations

Overview and use of the DATA menu.

POWER CONTROL - OPERATION (cont.)

Diagnostic Functions

Monitoring job calculator outputs and fault recognition.

ISOBUS - TERMINAL

ISO Control Terminal Setup

Description of ISO control terminal setup and components.

Tractor ISOBUS Terminal Operation

Description of operation using a tractor's ISOBUS terminal.

ISOBUS - TERMINAL (cont.)

ISO Bus Operating Structure

Flowchart explaining the ISO bus operating structure.

ISOBUS - TERMINAL (cont.)

ISOBUS Start Menu

Overview of the start menu and its functions.

ISOBUS Button Indications

Explains button functions within different menus.

ISOBUS Work Menu Button Functions

Details of button functions within the work menu.

ISOBUS - TERMINAL (cont.)

ISOBUS SET Menu Operations

Overview and navigation of the SET menu.

SET Menu Functionality

Explains automatic functions and gap adjustment in SET menu.

ISOBUS - TERMINAL (cont.)

ISOBUS Data Menu

Details of the Data menu and its indicators.

ISOBUS Test Menu

Details of the Test menu and its indicators.

ISOBUS - TERMINAL (cont.)

ISOBUS Diagnostic Functions

Monitoring job calculator outputs and fault recognition.

ISOBUS - TERMINAL (cont.)

Joystick Configuration

How to group and check joystick functions.

Setting Joystick Buttons

Procedure for setting joystick function buttons.

USE

General Working Guidelines

Basic safety rules for operating near rotors.

Important Points Before Starting Work

Key checks and p.t.o. operation rules before starting.

Adjustments and Checks

Routine checks and adjustments for optimal operation.

USE (cont.)

Working Width Adjustment

How to adjust the working width of the rotary units.

Swath Width Adjustment

How to adjust the swath width using rear rotary units.

USE (cont.)

Rotor Running Gear

How rotors should sit for optimal raking.

Setting Working Height (Raking Height)

Instructions for setting the raking height of each rotary unit.

Mechanical Height Adjustment

How to adjust height using a crank handle.

Adjusting External Feeler Wheel

Adjusting the external feeler wheel.

USE (cont.)

Hydraulic Height Adjustment

Hydraulic adjustment of working height and feeler wheel.

Operation Without Feeler Wheel

Procedure for operating without a feeler wheel.

Optional Internal Feeler Wheel

Setting the internal feeler wheel.

WORKING ON SLOPES

Turning on Slopes Safety

Safety advice for operating on slopes and turning.

MAINTENANCE

Safety Point

Turn off engine before any adjustment or repair work.

General Maintenance Hints

General advice for keeping the implement in good condition.

Spare Parts Information

Information regarding original and non-original spare parts.

Cleaning Machine Parts

How to clean machine parts, avoiding high-pressure washers.

Parking Outdoors

Advice for parking the machine outdoors for long periods.

Winter Storage Procedures

Steps for preparing the machine for winter storage.

Drive Shaft Maintenance

Notes on drive shaft maintenance.

Hydraulic Unit Maintenance

Maintenance of the hydraulic unit, including hose checks.

MAINTENANCE (cont.)

Working on Hydraulic Unit

Procedures for working on the hydraulic unit.

Working on Cardan Shaft

Safety precautions and steps for working on the cardan shaft.

Tyre Checks and Safety

Checks and safety advice for tyres.

Greasing Instructions

General greasing instructions and precautions.

Protective Fittings

Importance and handling of protective fittings.

Bolt Connections Check

Checking and retightening bolt connections.

MAINTENANCE (cont.)

Changing Tine Arms

Steps for replacing a tine arm.

Changing Tine Arm Bearing Bushes

How to change the bearing bushes on the tine arms.

MAINTENANCE (cont.)

Curved Channel Adjustment

Adjusting the curved channel for better swath formation.

Greasing the Height Adjuster

Instructions for greasing the height adjuster.

MAINTENANCE (cont.)

Changing Gear Oil

Procedure for changing gear oil.

Spur Gear Oil Specification

Oil capacity and type for the spur gear.

Angular Gear Oil Specification

Oil capacity and type for the angular gear.

Hydraulic Unit Filter and Oil Change

Changing the hydraulic filter and oil.

Spring Tines Bolt Check

Checking and tightening spring tine bolts.

Lubrication Chart

Lubrication Schedule and Types

Lists lubrication points, frequencies, and types for machine maintenance.

AIR BRAKE UNIT

Connecting Brake Hoses

Ensure proper connection of brake hoses for air brakes.

Brake Adjustment Procedure

How to adjust the brake unit and check piston stroke.

Cleaning Line Filters

Procedure for cleaning air brake line filters.

HYDRAULIC BRAKE UNIT

Connecting Brake Line

Ensure proper connection of the hydraulic brake line.

Brake Adjustment and Lining Check

Checks for brake lining wear and adjustment of the rod adjuster.

TECHNICAL DATA

Technical Data Specifications

Specifications for the TOP 1252 rotary rake, including dimensions, power, and weight.

TECHNICAL DATA (cont.)

Vehicle Identification Plate Location

Location and importance of the factory identification plate.

Defined Use of Rotary Swather

Specifies the intended agricultural use of the rotary swather.

SUPPLEMENT - A

Recommendations for Work Safety

General safety recommendations applicable to the manual.

Protection Devices

Importance of maintaining protection devices.

Before Starting Work

Operator awareness and vehicle testing before operation.

Transport of Persons Prohibited

States that transporting persons on the machine is not allowed.

General Safety Points

Various safety points related to linkage, crushing, and motor.

Supplement - B: DRIVESHAFT

Matching Driveshaft to Tractor

How to determine the correct driveshaft length.

Rules for Working with Driveshaft

Rules and safety precautions for working with the driveshaft.

Procedure for Cutting Driveshaft Length

Steps for cutting the driveshaft to the required length.

Driveshaft Maintenance

Routine maintenance for driveshafts, including lubrication.

Supplement - B: DRIVESHAFT (cont.)

Cam Type Cut-Out Safety Clutch

How a cam type cut out safety clutch works.

Friction Clutch Driveshaft Checks

Checks and adjustments for driveshafts with a friction clutch.

Lubricants Schedule

Lubricant Types and Applications

Schedule of lubricants, their applications, and brands.

SERVICE

Hydraulic Function Diagram

Diagram showing hydraulic connections and function codes.

Hydraulic Function Legend

Legend for hydraulic functions and connections.

SERVICE (cont.)

ISOBUS Hydraulics Plan

Hydraulic circuit diagrams for ISOBUS systems (pre and post 2009).

ISOBUS Hydraulic Legend

Detailed legend for hydraulic functions (Y1-Y23).

SERVICE (cont.)

Standard Hydraulics Plan

Hydraulic circuit diagram for the standard system.

SERVICE (cont.)

Emergency Information Sticker

Chart for direct hydraulic block operation in emergencies.

SERVICE (cont.)

Connection Diagram (Up to 2008;2009)

Wiring diagram for models up to 2008/2009.

Wiring Colour Code

Color code for wires used in connection diagrams.

Sensor and Function Legend (Up to 2008;2009)

Legend for sensors (S1-S13) and hydraulic functions (Y1-Y13).

SERVICE (cont.)

Detailed Connection Diagram (Up to 2008;2009)

Detailed wiring connections for ST1 and ST2.

SERVICE (cont.)

Connection Diagram (2009;2010 Onwards)

Wiring diagram for models from 2009/2010 onwards.

Sensor and Function Legend (2009;2010)

Legend for sensors (S1-S13) and functions (Y1-Y24).

SERVICE (cont.)

Detailed Connection Diagram (2009;2010 Onwards)

Detailed wiring connections for ST1 and ST2 for newer models.

SERVICE (cont.)

Sensor Settings Explained

Explains sensor functions and reaction gap settings.

SERVICE (cont.)

Emergency Menu Operations

How to operate valves via emergency menu for Power Control and ISOBUS.

EC Conformity Declaration

EC Conformity Declaration

Manufacturer's declaration of conformity with EU directives.

Pottinger s Series Specifications

General IconGeneral
BrandPottinger
Models Series
CategoryFarm Equipment
LanguageEnglish

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