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Poulan Pro P1638 User Manual

Poulan Pro P1638
44 pages
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401036 Rev.2 02.13.06 VB
Printed in U.S.A.
MODEL NO. P1638 (96011017900)
16.0 HP 38 Inch
Lawn Tractor
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Poulan Pro P1638 Specifications

General IconGeneral
BrandPoulan Pro
ModelP1638
CategoryLawn Mower
LanguageEnglish

Summary

Safety Rules

General Operation Safety

Read and follow all instructions in the manual before starting.

Slope Operation Safety

Slopes are a major factor related to loss of control and tip-over accidents.

Children Safety

Tragic accidents can occur if the operator is not alert to the presence of children.

Towing Safety

Tow only with a machine that has a hitch designed for towing.

Service Safety Precautions

Use extreme care in handling gasoline to avoid personal injury or property damage.

Product Specifications

Customer Responsibilities

Assembly

Unpacking and Skid Removal

Remove all accessible loose parts and parts cartons from carton.

Steering Wheel and Shaft Assembly

Slide extension shaft onto lower steering shaft.

Seat Installation

Adjust seat before tightening adjustment knob.

Battery Connection Procedure

Connect RED battery cable to positive (+) terminal.

Tractor Removal from Skid

Follow the appropriate instruction below to remove the tractor from the skid.

Pre-Operation Checks

Check tire pressure, deck levelness, belts, and brake system.

Operation

Control Familiarization

Compare the illustrations with your tractor to familiarize yourself with controls.

Starting and Stopping Procedures

Depress clutch/brake pedal fully and set parking brake.

Driving and Speed Control

The direction and speed of movement is controlled by the gearshift lever.

Mower Operation and Cutting Height

Select desired height of cut. Start mower blades by engaging attachment clutch control.

Reverse Operation System (ROS)

Your tractor is equipped with a Reverse Operation System (ROS).

Operating on Hills Safely

Do not drive up or down hills with slopes greater than 15°.

Tractor Transportation

Raise attachment lift to highest position with attachment lift control.

Pre-Start Engine Procedures

Check engine oil level. Add gasoline.

Maintenance

Maintenance Schedule Overview

Refer to the maintenance schedule for service intervals.

Before Each Use Checks

Check engine oil level, brake operation, tire pressure, and safety systems.

Brake and Tire Maintenance

Maintain proper air pressure in all tires.

Safety System Checks

Be sure operator presence and reverse operation systems are working properly.

Blade Maintenance and Sharpening

For best results mower blades must be kept sharp.

Battery Maintenance

Keep battery and terminals clean.

Belt and Cooling System Checks

Check V-belts for deterioration and wear.

Engine Lubrication and Oil Change

Change the oil after every 25 hours of operation or at least once a year.

Air Filter and Mower Cleaning

Clean air screen, air filter, and muffler.

Fuel Filter Replacement

The fuel filter should be replaced once each season.

Service and Adjustments

Mower Deck Service

Mower will be easier to remove from the right side of tractor.

Mower Housing Leveling

Adjust the mower while tractor is parked on level ground or driveway.

Belt Replacement Procedures

The mower blade drive belt may be replaced without tools.

Brake System Check and Adjustment

If tractor requires more than five (5) feet to stop.

Motion Drive Belt Service

Observe entire motion drive belt and position of all belt guides and keepers.

Transaxle and Steering Adjustments

The transaxle should be in neutral when the gear shift lever is in neutral (N).

Wheel Removal for Repairs

Block up axle securely.

Weak Battery Starting Assistance

If your battery is too weak to start the engine, it should be recharged.

Electrical Component Replacement

Replace with 20 amp automotive-type plug-in fuse.

Hood and Grill Assembly Removal

Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off.

Engine Control Adjustments

The throttle control has been preset at the factory.

Storage

Tractor Preparation for Storage

Remove mower from tractor for winter storage.

Battery Storage Guidelines

Fully charge the battery for storage.

Engine Fuel System Storage

Prevent gum deposits from forming in essential fuel system parts.

Engine Oil and Cylinder Storage

Drain oil (with engine warm) and replace with clean engine oil.

Troubleshooting

Starting Problems

Covers issues like 'Will not start', 'Hard to start', 'Engine will not turn over'.

Performance Issues

Addresses 'Loss of power' and 'Excessive vibration'.

Operational Issues

Covers engine dying or continuing to run when operator leaves seat.

Cutting Quality Issues

Addresses uneven cuts, blades not rotating, and poor grass discharge.

System Malfunctions

Troubleshoots headlights, battery charging, and engine backfiring.

Repair Parts

Electrical Components

Lists and illustrates electrical parts.

Chassis and Enclosures

Lists and illustrates chassis and body parts.

Drive System Components

Lists and illustrates drive system parts.

Steering Components

Lists and illustrates steering system parts.

Decals and Labels

Illustrates locations and part numbers for decals.

Wheels and Tires

Lists and illustrates wheel and tire components.

Mower Deck Components

Lists and illustrates mower deck parts.

Mower Lift Components

Lists and illustrates mower lift mechanism parts.

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