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Power Fist 8785115 - User Manual

Power Fist 8785115
120 pages
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V4.0 8785115
Please read and understand all instructions before use. Retain this manual for
future reference.
User Manual
200A Multi-Process
Welder with LCD Display

Questions and Answers

  • T
    thartmanAug 15, 2025
    Why does my Power Fist 8785115 have porosity?
    • T
      Travis GibsonAug 15, 2025
      Porosity, characterized by small cavities or holes in the weld metal, can occur for several reasons. First, the arc length might be too long, in which case you should shorten it. Second, the workpiece may be dirty, contaminated, or contain moisture; remove any moisture, paint, grease, mill scale, oil, or dirt from the base metal. Finally, damp electrodes can cause porosity, so ensure you're using only dry electrodes.
  • L
    Lee DoughertyAug 18, 2025
    How to reduce excessive spatter on Power Fist Welding System?
    • K
      kristenharrisAug 18, 2025
      Excessive spatter during welding with your Power Fist Welding System can be due to a couple of reasons. It could be that the amperage is too high; try decreasing the amperage or using a larger electrode. Alternatively, the arc length might be too long; in that case, shorten the arc length.
  • R
    Russell HigginsAug 21, 2025
    What to do if Power Fist 8785115 Welding System has no arc?
    • J
      Justin NewmanAug 21, 2025
      If your Power Fist Welding System is not producing an arc, there are a couple of things to check. First, ensure that you have a complete welding circuit by checking that the earth lead is connected and inspecting all cable connections. Second, verify that the machine is switched on and has a power supply.
  • T
    Tammy ButlerAug 25, 2025
    Why is my Power Fist 8785115 lacking penetration?
    • K
      Kristen CraigAug 26, 2025
      Lack of penetration in your Power Fist Welding System welds could stem from a few issues. Primarily, there might be insufficient heat input, so increase the amperage or choose a larger electrode. It could also be due to poor welding technique, so ensure you are using the correct technique or seek assistance. Lastly, poor joint preparation could be the cause; check the joint design and fit-up, ensure the material isn't too thick, and seek assistance for correct joint design and fit-up if needed.
  • J
    Joseph DunlapAug 28, 2025
    Why does weld sit on top with Power Fist Welding System?
    • A
      Amy SawyerAug 28, 2025
      If your weld sits on top and lacks fusion when using your Power Fist Welding System, it could be caused by insufficient heat input. Increase the amperage or choose a larger electrode. Also, the workpiece may be dirty, contaminated, or contain moisture. Remove any moisture, paint, grease, oil and dirt, including mill scale from the base metal. Finally, poor welding technique can cause this issue, so use the correct welding technique or seek assistance for the correct technique.
  • H
    harrisrhondaAug 31, 2025
    What causes distortion in Power Fist Welding System?
    • A
      Andre CannonAug 31, 2025
      Distortion, or movement of the base metal during welding with your Power Fist Welding System, can occur due to excessive heat input; reduce the amperage or use a smaller electrode. Poor welding technique can also cause distortion, so ensure you're using the correct technique or seek assistance. Lastly, poor joint preparation and/or joint design can contribute; check the joint design and fit-up, ensure the material isn't too thick, and seek assistance for the correct joint design and fit-up if needed.
  • J
    Jack RomeroSep 3, 2025
    How to prevent burn through with Power Fist 8785115?
    • D
      Denise RossSep 3, 2025
      Excessive penetration, leading to burn-through, with your Power Fist Welding System can be attributed to excessive heat input. To resolve this, reduce the amperage or use a smaller electrode. Another potential cause is incorrect travel speed; try increasing the weld travel speed.
  • M
    Mr. Joshua CoxSep 7, 2025
    How to fix uneven weld appearance with Power Fist Welding System?
    • J
      jeanette30Sep 7, 2025
      An uneven weld appearance when using your Power Fist Welding System is often due to an unsteady or wavering hand. To improve this, use two hands where possible to steady yourself, and practice your technique.
  • C
    Corey RandolphSep 10, 2025
    Why does Power Fist Welding System electrode have unusual arc?
    • C
      Christopher CookSep 10, 2025
      If the electrode welds with different or unusual arc characteristics on your Power Fist Welding System, the cause may be incorrect polarity. Change the polarity and check the electrode manufacturer for correct polarity.

Summary

Specifications

Introduction

Safety

Hazard Definitions

Work Area

Personal Safety

Head Protection

Protective Clothing

Respirators

Personal Precautions

Specific Safety Precautions

Fire and Explosion Precautions

Fumes and Gases

Compressed Gas Cylinder Precautions

Electrical Safety

Power Tool Precautions

Power Cord

Electromagnetic Fields

Unpacking

Identification Key

Panel Identification

LCD Panel

Multi-Functions Screen

Displays eight welding options plus interface settings for selection.

Output Set-Up

Displays welding unit configuration and output setup for selected welding process.

Electrode Or Wire Size

Allows selection of electrode type or wire size for the welding task.

Material Thickness

Displays and allows adjustment of workpiece thickness in mm for welding.

Welding Display

MIG

Displays MIG welding parameters: type, gas, wire diameter.

TIG

Current parameter adjustable for TIG; no foot pedal option.

Stick (ARC)

Current, arc force, hot start adjustable; VRD ON or OFF.

Thermal Overload Protection

Setting

Display Settings

Allows adjustment of Language, Unit, Light, Information, and Recover Setting.

Assembly & Installation

Input Voltage

Details input voltage requirements and output specifications for welding.

Torch Polarity

Explains how to set torch polarity by placing the dinse connector.

Power Requirements

Connecting the Power Leads

Set-Up for ARC (Stick) Welding

Set-Up for MIG with Gas

Set-Up for Gasless MIG

Set-Up for TIG

Check for Gas Leakage

Wire Installation and Set-Up

Wire Feed Roller Selection

Operation

Arc Welding Fundamentals

Covers MMA/Stick welding, electrode selection, size, current, and arc parameters.

MIG Welding Process

Explains MIG process, wire types, gas, techniques, and parameters like travel speed.

DC TIG Welding

TIG Welding Techniques

Covers Lift Arc ignition, Fusion, and Filler Wire techniques.

Tungsten Electrodes and Preparation

Properties, types (Thoriated, Ceriated, Lanthanated, Zirconiated), ratings, and preparation.

Care & Maintenance

MIG Torch Liner Installation

Step-by-step guide for installing the MIG torch liner correctly.

Disposal

Troubleshooting

Arc (Stick) Welding

Lists common problems and solutions for stick welding.

MIG Welding

Lists common problems and solutions for MIG welding.

MIG Wire Feed

Lists common issues and solutions related to MIG wire feeding.

TIG Welding

Lists common problems and solutions for TIG welding.

Parts Breakdown

Appendix A

Welding Shade Guide

A guide to selecting appropriate welding lens shades based on amperage.

Appendix B

Power Fist 8785115 Specifications

General IconGeneral
BrandPower Fist
Model8785115
CategoryWelding System
LanguageEnglish

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