Powerex MTSD0303 User Manual

Scroll Medical & Laboratory Compressed Air Systems
Please read and save these instrucons. Read carefully before aempng to assemble, install, operate or maintain the product described.
Protect yourself and others by observing all safety informaon. Failure to comply with instrucons could result in personal injury and/or
property damage! Retain instrucons for future reference.
Descripon
Powerex • 150 Producon Drive • Harrison, OH 45030 • USA
P 1.888.769.7979 • F 513.367.3125 • www.powerexinc.com
IN907800AV • 08/2018
Page 1 of 40
The Powerex Scroll Medical Compressed Air Source Systems are
intended to provide Medical Air as where risk meets the Category
3 requirements in NFPA99. Medical Air is intended for use in human
respiraon. Standard Laboratory Compressed Air Source systems are
intended for use in facilies where the risk is less than Category 3,
or applicaons outside of the scope for NFPA99, and not intended
for human respiraon. The systems include intake ltraon, electric
motor driven compressor pumps, aercoolers, condensate traps,
air storage receiver with automac condensate drain, dryer systems
with ltraon and bypass valves, dew point monitor, CO monitor if
applicable, and controls to operate the system.
Safety Guidelines
A SEPARATE SAFETY BOOKLET IS PROVIDED ALONG WITH THIS
MANUAL. READ AND UNDERSTAND THE SAFETY BOOKLET. This
manual contains informaon that is very important to know and
understand. This informaon is provided for SAFETY and to PREVENT
EQUIPMENT PROBLEMS. To help recognize this informaon, observe
the following symbols. MAKE SURE EVERYONE OPERATING OR
SERVICING THE COMPRESSOR READS AND UNDERSTANDS ALL THE
INFORMATION PROVIDED.
Danger indicates an imminently hazardous
situaon which, if not avoided, WILL result in death
or serious injury.
Warning indicates a potenally hazardous
situaon which, if not avoided, COULD result in
death or serious injury.
Cauon indicates a potenally hazardous situaon
which, if not avoided, MAY result in minor or
moderate injury.
Noce indicates important informaon, that if not
followed, may cause damage to equipment.
NOTE: Note indicates informaon that requires special aenon.
Unpacking
Immediately upon receipt of the vacuum system, inspect for any
damage which may have occurred during shipment. Repair or replace
damaged items before use. The name-plate should be checked to
verify the correct model and voltage.
Do not operate unit if damaged during shipping,
handling or use. Damage may result in unsafe
condions and cause injury or property damage.
Compressed Air Type Oilless air meeng requirements of Type 0
Powerex Oilless Scroll compressor pumps
Medical Systems:
- Final ltraon to 0.5 micron or beer, regulated
for 50-55 psig
- Dew point alarm: High dew point at 35°F
- CO Alarm: High CO at 10 ppm
- Dryer purge saving control on at -15°F; o at
-10°F
Laboratory Systems:
- Final ltraon to 0.5 micron or beer, regulated
for 90-95 psig
- Dew point alarm: High dew point at -20°F
(Standard)
- CO alarm (oponal at 10 ppm)
- Dryer purge saving control on at -45°F; o at
–40°F
Lubricaon: Grease lled bearings, PTFE compound p seals
Maximum System
Pressure
Medical Systems: 116 psig
Laboratory Systems: 145 psig
Motor Protecon
System
Motor protector circuit breakers
Air Receiver ASME Code, rated 165 psig or higher
Control Panel UL508 Compliant
Misc. Cal. OSHA 462 (L) (2) Compliant
Cal. OSHPD OSP – 0380-10
Specicaons

Powerex MTSD0303 Specifications

General

Brand	Powerex
Model	MTSD0303
Category	Heat Pump
Language	English

Summary

Description

Safety Guidelines

Specifications

Compressed Air Type

Oilless air meeting requirements of Type 0 Powerex Oilless Scroll compressor pumps.

Medical Systems

Final filtration to 0.5 micron or better, regulated for 50-55 psig.

Laboratory Systems

Final filtration to 0.5 micron or better, regulated for 90-95 psig.

Breathable Air Warning

Disclaimer of Warranties

Components

Controls

Installation

Frames or Tank Mount Structure

System designed to bear weight and stress of pumps, controls, and receiver tank.

Operation at High Altitudes

Compressor pumps sensitive to reduced atmospheric pressure; Powerex adjusts set points.

Installation Site

Location requirements: clean, well-lit, ventilated, free of dust, toxic gases, moisture, temp <104°F.

Ventilation

Airflow requirements for enclosed rooms, clearance around unit, avoid hot exhaust air.

Wiring

Piping

General Guidelines

Instructions for piping alignment, expansion loops, supports, and flexible connections.

Remote Intake Piping

Guidelines for intake piping size, location, pressure drop, and water condensation.

Safety Valves, Pressure Vessels, and Piping

Modular Placement

Instructions for unpacking, assembling, and positioning frame modules.

Connecting Piping (if applicable)

Procedure for connecting flex lines for piping to receiver tank and dryer package.

Electrical Wiring of System Shipped In Separate Modules

Requirements for electrical hook-ups, disconnects, and wiring connections.

Operation

Before Start Up

Pre-operational checks including safety, connections, power, pressure, and pump rotation.

Start Up and Operation

Control Operation

Details on basic and premium control systems, pump cycling, and alarms.

HMI Controls

Main

Displays Pressure level, Dew Point level, and system status for each pump.

Alarm Status

Displays alarms, acknowledges them, and shows pressure and dew point levels.

Alarm Log

To Set Time & Date

Service

Sequence of Operation

Daily Load Factor

Service Alert

Pump Maintenance

Gateway Start Up

Required Tools & Data

List of tools and data needed for gateway configuration.

Overview

Description of the 260MX-S027 Gateway's function and connection capabilities.

Network Connections

Steps to configure PC network settings to match the gateway's IP.

Accessing the Main Page

Error: Main Pain Does Not Launch

BACnet®/IP Server Settings

Alarm Configuration

Email Configuration

System Status

Locking the System

Reset the Username/Password

Procedure for resetting gateway login credentials via phone support.

System Operation

Initial Start-up

Steps for energizing dryers, opening valves, and running purge cycles.

Normal Operation

Describes switching between online/offline dryers and checking drain units.

Checking the functioning of the automatic drain units

Procedure to test timer-solenoid auto drains and adjust settings.

Maintenance Schedule

Compressor

Maintenance tasks for compressor components based on operating hours.

Piping System

Maintenance tasks for piping system components based on operating hours.

Air Dryers

Maintenance tasks for desiccant dryers, including monthly switching.

Integrated Dew Point Monitor Maintenance

Sensor Calibration and Adjustment

Factory calibration and potential need for replacement. Auto-calibration overview.

Replacing the Filter

Procedure for changing the sensor filter and its importance.

Daily Auto-Calibration

Automatic procedure to reduce dew point measurement drift.

Sensor Purge

Automatic procedure to minimize drift at the wet end readings.

Sensor Warming in High Humidity

Feature to prevent sensor/filter wetting in high humidity conditions.

Procedures for System Maintenance

Bolt Removal

Detailed steps for removing bolts securing the pump-motor assembly baseplate.

Slide Out

Belt Tension Checking and Adjustment

Replacement Parts

Discharge Flexhoses

List of part numbers for discharge flexhoses.

Remote Inlet Flexhoses

List of part numbers for remote inlet flexhoses.

Discharge Tree to Tank Flexhoses

List of part numbers for discharge tree to tank flexhoses.

Tank to Dryer Flexhoses

System Parts

Aftercooler Assembly

Maintenance Items

Control Panel Components

Dryer Filters & Elements

Dryer Part Kits

List of part numbers for dryer part kits, including seals and valve assemblies.

Powerex Limited Warranty – Applicable to Non-OEM Customers in the U.S. & Canada Only

Warranty Terms and Periods

Covers general warranty, standard, and premium periods for parts and labor.

Replacement Parts Warranty

Details warranty for replacement pumps, motors, and other parts.

Coverage

Exceptions

Limitation of Liability

Warranty Disclaimer

Product Suitability

Claims