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Powermatic 180 User Manual

Powermatic 180
12 pages
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18
11
PLANER
OPERATING
INSTRUCTIONS
AND
PARTS
LIST
FOR
SERIAL
NUMBERS FROM 1-101
UP
POWERMATIC
rKJOUDAILLE.,NC.
McMinnville, Tennessee
37110
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Powermatic 180 Specifications

General IconGeneral
TypePlaner
Number of Knives3
Cutterhead Speed5000 RPM
Planing Width18 inches
Motor Power5 HP

Summary

I. General Set-Up and Alignment

Receiving and Mounting Procedures

Uncrate, inspect for damage, and securely mount the machine to a solid foundation.

Inspection and Pre-Operation Checks

Inspect machine condition, electrical connections, and perform pre-operation checks before starting.

II. Lubrication Schedule

Grease Lubrication Points

Lubricate clutch, table, and feed rollers regularly with high-speed grease.

Oil Lubrication Points

Lubricate fittings, ways, and gears with SAE 10 oil every ten hours.

III. Operating Adjustments Guide

Planer Bed and Idler Roller Adjustment

Adjust planer bed and idler rollers for levelness and proper material feeding.

Feed Roll, Chipbreaker, and Pressure Bar Settings

Adjust feed rolls, chipbreaker, and pressure bar for optimal cutting performance.

IV. Operating and Safety Instructions

General Safety Precautions

Includes personal protective equipment, clothing, keeping area clean, and general safe practices.

Pre-Operation Checks

Verifies electrical grounding, knife condition, roller settings, guards, and rotation direction.

Safe Operation Procedures

Covers standing position, material feeding, jam-ups, and stopping procedures.

V. Operational Tips and Warnings

Material Feeding Guidelines

Tips on feeding multiple boards, short boards, and safe practices.

Machine Usage and Maintenance

Covers leaving the machine, attention, disconnecting power, authorized parts, and intended use.

Motor Capacity Warning

Warns against using a motor larger than 7 1/2 HP at 3600 RPM as it voids warranty and may cause injury.

VI. Knife Grinder and Jointer Instructions

Jointing and Grinding Procedure

Explains the process of jointing knives first for uniform height, then grinding.

Cutterhead Knife Adjustment and Grinding

Covers cutterhead knife setting, jointing, and grinding using the attachment.

VII. Planer Operating Hints and Troubleshooting

Diagnosing Planing Defects

Lists common planing issues like snipe, tearing, chip marks, and their potential causes.

Troubleshooting Machine Performance

Addresses issues like noise, vibration, motor overload, stock sticking, and finish quality.

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