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Powtran PI500 004G3 User Manual

Powtran PI500 004G3
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Foreword
Thank you for choosing Powtran PI500 Series Frequency Inverter. This
product made by Powtran is based on years of experience in professional
production and sale, and designed for variety of industrial machinery, fan and
water pump drive unit and IF heavy-duty grinding unit.
This manual provides user the relevant precautions on installation,
operational parameter setting, abnormal diagnosis, routine maintenance and
safe use. In order to ensure correct installation and operation of the frequency
converter, please carefully read this manual before installing it.
For any problem when using this product, please contact your local dealer
authorized by this company or directly contact this company, our professionals
are happy to serve you.
The end-users should hold this manual, and keep it well for future
maintenance & care, and other application occasions. For any problem within
the warranty period, please fill out the warranty card and fax it to the our
authorized dealer.
The contents of this manual are subject to change without prior notice. To
obtain the latest information, please visit our website.
For more product information, please visit: http:// www.powtran.com.
Powtran
March , 2018

Table of Contents

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Powtran PI500 004G3 Specifications

General IconGeneral
Speed Regulation Range1:100 (SVC)
Speed Regulation Precision±0.5% (SVC)
Input Frequency50/60Hz
Control ModeV/F control, Sensorless Vector control
Protection FeaturesOver-current, Over-voltage, Under-voltage, Over-heat, Overload, Short circuit
Communication InterfaceRS485
Ambient Temperature-10°C to +40°C
Storage Temperature-20°C to +60°C
Humidity≤95% RH, non-condensing
Altitude≤1000 m above sea level

Summary

Chapter 1 Inspection and Safety Precautions

Safety Precautions

Guidelines for safe operation and installation to prevent injury or equipment damage.

Chapter 2 Standard Specifications

Technical Specifications

Lists models with rated output/input power, current, and adaptive motor capacity.

Chapter 3 Keyboard

Parameter Settings Examples

Illustrates step-by-step procedures for viewing and modifying function codes and parameters.

Chapter 4 Installation and Commissioning

Installation Direction and Space

Specifies required clearance around the inverter based on power rating for proper ventilation.

Wiring Diagram

Provides a comprehensive diagram for connecting main and control circuits of the frequency inverter.

Main Circuit Terminals

Details the arrangement and connection points for the main circuit terminals across various power ratings.

Control Circuit Terminals

Explains the arrangement and functions of various control circuit terminals for input/output signals.

Wiring Precautions

Essential safety warnings and guidelines for wiring operations to prevent damage and hazards.

Chapter 5 Function Parameter

Basic Function Group (F0)

Covers fundamental settings like motor control mode, frequency source, and acceleration/deceleration.

Fault and Protection Group (F8)

Parameters for setting up various fault detection and protection mechanisms for safe operation.

Motor Parameters (b0)

Parameters for defining motor characteristics essential for optimal inverter performance.

PID Function Group (E2)

Parameters for configuring the built-in PID controller for process control applications.

Chapter 6 Troubleshooting

Fault Alarm and Countermeasures

Lists common fault codes, their possible causes, and recommended solutions for inverter issues.

Remedies for Interference

Provides methods to reduce interference from surrounding equipment to the inverter and vice-versa.

Chapter 8 Maintenance and Repair

Inspection and Maintenance

Outlines regular inspection points and methods to ensure the inverter's proper functioning and longevity.

Chapter 9 Options

Interference Countermeasures

Methods to reduce inductive and radio frequency interference using noise filters and proper cabling.

Appendix I RS485 Communication Protocol

Protocol Description

Explains the Modbus RTU communication data format, including message structure and error checking.

Appendix II How to use universal encoder expansion card

Appendix III CAN bus communication card use description

Appendix IV Instruction of Profitbus –DP communication card

Appendix V Product Application Case

Air Compressor Constant Pressure Control

Explains parameter settings for air compressor constant pressure control using a two-wire pressure transmitter.

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