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PPI Neuro 102EX - User Manual

PPI Neuro 102EX
51 pages
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Enhanced
Universal Process Controller
User Manual
Neuro 102EX

Table of Contents

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Summary

FRONT PANEL LAYOUT

Readouts

Explains the function of the Upper and Lower LED Readouts on the controller's front panel.

Indicators

Details the function of the 9 LED indicators on the controller's front panel.

Keys

Explains the function of the eight tactile keys on the controller's front panel.

BASIC OPERATION

Power-Up and Display Modes

Covers controller power-up sequence, main display, and % output power indication.

Setpoint Adjustment and Tuning

Details how to adjust the Control Setpoint (SP) and indicates the Tuning mode status.

Manual Mode Operation

Explains how to operate the controller in Manual Mode, including activation and adjustments.

Standby Mode

Describes the Standby mode for 'indication-only' operation with outputs off.

Operator Page and Parameters

Introduces the Operator Page for frequently adjusted parameters.

Command Page and Parameters

Describes Operator Commands for Profile and Standby modes, accessed via the CMD key.

SET-UP MODE OPERATION

Accessing and Using Set-Up Mode

Explains how to enter and navigate the Set-up Mode to view and modify parameters.

Master Locking

Details the Master Lock feature to restrict parameter adjustments for security.

CONTROL PARAMETERS

PID and Other Control Settings

Lists and describes parameters for PID, On-Off, and Pulsed On-Off control algorithms.

ALARM PARAMETERS

Alarm-1 Configuration

Covers configuration for Alarm-1, including type, setpoint, deviation band, and hysteresis.

Alarm-2 Configuration

Covers configuration for Alarm-2, including type, setpoint, deviation band, and hysteresis.

CONFIGURATION PARAMETERS

Input and PV Settings

Details parameters for input type, PV resolution, units, and input ranges.

DC Linear Input Configuration

Describes parameters for PV range, setpoint limits, offset, and digital filter for DC linear inputs.

Input Type Options

Lists various input types supported by the controller, including thermocouples, RTDs, and DC signals.

SUPERVISORY PARAMETERS

Performance and Access Control

Lists parameters for controlling tuning, overshoot, auxiliary setpoint, and recorder output.

Operator Permissions

Details supervisory control over manual mode, alarms, standby, profile abort, and communication settings.

PROFILE PARAMETERS

Profile Configuration

Explains configuration for profile segments, cycles, output status, and power fail recovery.

Profile Settings

Covers setting individual profile segments: Target Setpoint, Time Interval, Holdback.

Profile Status and On-Line Alterations

Explains viewing profile status and on-line alteration of parameters for the current segment.

Profile Commands

Describes commands to start, abort, pause, or skip profile segments.

OUTPUT MODULE PARAMETERS

OP2 Function and Type

Details the function selection and type configuration for Output-2.

OP3, OP4, OP5 Parameters

Covers parameters for Output-3 (Alarm/Recorder), Output-4 (Alarm), and Output-5 (PV/SP Retransmission).

USER LINEARISATION

Linearisation Parameters

Lists parameters for implementing custom linearisation curves for DC linear inputs.

HARDWARE ASSEMBLY AND CONFIGURATIONS

Electronic Assembly

Describes the controller's basic electronic assembly and its removal from the enclosure.

Jumper Settings

Explains jumper configurations for selecting input types on the CPU PCB.

Output-1 Jumper Settings

Details jumper settings for configuring Output-1 type (Relay, SSR, DC Linear).

Plug-in Modules

Describes the types of plug-in modules available for outputs OP2, OP3, OP4, and OP5.

DC Linear Modules

Describes the DC Linear Voltage and Current Modules and their configuration.

Serial Communication Module

Explains the mounting of the Serial Communication Module on the CPU PCB.

MECHANICAL INSTALLATION

Outer Dimensions and Panel Cutout

Shows controller dimensions and specifies panel cutout requirements and minimum spacing.

Panel Mounting Procedure

Provides step-by-step instructions for securely mounting the controller on a panel.

ELECTRICAL CONNECTIONS

Wiring Diagrams and Descriptions

Provides wiring diagrams and descriptions for power supply, inputs, outputs, and serial communication.

Power Supply Connections

Explains power supply connections and safety precautions for line supply.

Digital Inputs

Explains the function and connection of digital inputs for auxiliary SP selection and profile start command.

MODBUS COMMUNICATION ADDRESSES

Modbus Protocol and Functions

Lists Modbus communication addresses, supported functions, and notes on data interpretation.

Summary

FRONT PANEL LAYOUT

Readouts

Explains the function of the Upper and Lower LED Readouts on the controller's front panel.

Indicators

Details the function of the 9 LED indicators on the controller's front panel.

Keys

Explains the function of the eight tactile keys on the controller's front panel.

BASIC OPERATION

Power-Up and Display Modes

Covers controller power-up sequence, main display, and % output power indication.

Setpoint Adjustment and Tuning

Details how to adjust the Control Setpoint (SP) and indicates the Tuning mode status.

Manual Mode Operation

Explains how to operate the controller in Manual Mode, including activation and adjustments.

Standby Mode

Describes the Standby mode for 'indication-only' operation with outputs off.

Operator Page and Parameters

Introduces the Operator Page for frequently adjusted parameters.

Command Page and Parameters

Describes Operator Commands for Profile and Standby modes, accessed via the CMD key.

SET-UP MODE OPERATION

Accessing and Using Set-Up Mode

Explains how to enter and navigate the Set-up Mode to view and modify parameters.

Master Locking

Details the Master Lock feature to restrict parameter adjustments for security.

CONTROL PARAMETERS

PID and Other Control Settings

Lists and describes parameters for PID, On-Off, and Pulsed On-Off control algorithms.

ALARM PARAMETERS

Alarm-1 Configuration

Covers configuration for Alarm-1, including type, setpoint, deviation band, and hysteresis.

Alarm-2 Configuration

Covers configuration for Alarm-2, including type, setpoint, deviation band, and hysteresis.

CONFIGURATION PARAMETERS

Input and PV Settings

Details parameters for input type, PV resolution, units, and input ranges.

DC Linear Input Configuration

Describes parameters for PV range, setpoint limits, offset, and digital filter for DC linear inputs.

Input Type Options

Lists various input types supported by the controller, including thermocouples, RTDs, and DC signals.

SUPERVISORY PARAMETERS

Performance and Access Control

Lists parameters for controlling tuning, overshoot, auxiliary setpoint, and recorder output.

Operator Permissions

Details supervisory control over manual mode, alarms, standby, profile abort, and communication settings.

PROFILE PARAMETERS

Profile Configuration

Explains configuration for profile segments, cycles, output status, and power fail recovery.

Profile Settings

Covers setting individual profile segments: Target Setpoint, Time Interval, Holdback.

Profile Status and On-Line Alterations

Explains viewing profile status and on-line alteration of parameters for the current segment.

Profile Commands

Describes commands to start, abort, pause, or skip profile segments.

OUTPUT MODULE PARAMETERS

OP2 Function and Type

Details the function selection and type configuration for Output-2.

OP3, OP4, OP5 Parameters

Covers parameters for Output-3 (Alarm/Recorder), Output-4 (Alarm), and Output-5 (PV/SP Retransmission).

USER LINEARISATION

Linearisation Parameters

Lists parameters for implementing custom linearisation curves for DC linear inputs.

HARDWARE ASSEMBLY AND CONFIGURATIONS

Electronic Assembly

Describes the controller's basic electronic assembly and its removal from the enclosure.

Jumper Settings

Explains jumper configurations for selecting input types on the CPU PCB.

Output-1 Jumper Settings

Details jumper settings for configuring Output-1 type (Relay, SSR, DC Linear).

Plug-in Modules

Describes the types of plug-in modules available for outputs OP2, OP3, OP4, and OP5.

DC Linear Modules

Describes the DC Linear Voltage and Current Modules and their configuration.

Serial Communication Module

Explains the mounting of the Serial Communication Module on the CPU PCB.

MECHANICAL INSTALLATION

Outer Dimensions and Panel Cutout

Shows controller dimensions and specifies panel cutout requirements and minimum spacing.

Panel Mounting Procedure

Provides step-by-step instructions for securely mounting the controller on a panel.

ELECTRICAL CONNECTIONS

Wiring Diagrams and Descriptions

Provides wiring diagrams and descriptions for power supply, inputs, outputs, and serial communication.

Power Supply Connections

Explains power supply connections and safety precautions for line supply.

Digital Inputs

Explains the function and connection of digital inputs for auxiliary SP selection and profile start command.

MODBUS COMMUNICATION ADDRESSES

Modbus Protocol and Functions

Lists Modbus communication addresses, supported functions, and notes on data interpretation.

PPI Neuro 102EX Specifications

General IconGeneral
BrandPPI
ModelNeuro 102EX
CategoryController
LanguageEnglish

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