©2019 Precor Inc. | Resolute™ Strength Selectorized Line | Maintenance Guide
3
In addition to inspecting the cables and end connections for damage, check the following:
• Ensure that each cable is properly adjusted and tightened at the top of the weight stack.
• Check cable pulleys, end connections, and end ttings. Make sure all connections are tight,
adjusting cable tension as necessary.
• The distance from the underside of the bolt head to the bottom of the jam nut should be no
more than 1.61 inches (41 mm). Refer to the following gure.
For equipment with a 1/2-20 cable bolt, the bolt must be inserted with a minimum
gap of .375 inches (9.5 mm) and a maximal gap of .938 inches (24 mm) as shown
in the gure below. The jam nut should be tightened to 50 ft-lb (68 N-m).
Labels
Precor products come equipped with a number of standard labels. Inspect warning and instructional
labels daily to ensure that all the information can be clearly read. If any portion is not visible or part of
the label is not adhered properly, replace that label immediately.
To clean the labels, spray labels with a mild soap and water solution, and wipe dry with a clean cloth.
These gures below are samples of labels you may see on your equipment depending on the model
and product line.
CWS998005-101
0 - 41mm
(
1.61
")
Improper use of this equipment
can result in serious injury. Even
with proper use, you assume a
risk of injury when using this type
of equipment.
• Before beginning a fitness
program, see your physician for
a thorough physical
examination.
• All warnings and instructions
must be read and followed,
proper instruction must be
obtained prior to use.
• Do not allow children on or
near this equipment. Supervise
the use by individuals 13-17.
• Inspect the equipment prior to
use, including cables or belts
and their attachments. Do not
use the equipment if any
component appears worn,
damaged or inoperable.
• If you feel pain, faint or dizzy
stop exercise and seek medical
attention.
• Be certain that the weight
selector pin is fully engaged.
• If weights, pulleys, or other
parts become jammed, do not
attempt to free them, as
weights may fall unexpectedly.
Notify the facility staff.
• Keep hair, body, clothing and
fitness accessories clear of all
moving parts.
• Never pin the weight stack or
top plate in an elevated
position. This equipment must
never be used if found in this
condition.
• To incrementally increase the
weight resistance, use only the
incremental means provided by
Precor.
• Never use the machine for
support during stretching or to
attach and use resistance
straps, ropes or other means.
• Maximum User Weight:
350 lb / 159 kg
• Do not remove labels from the
equipment. Replace labels if
they become damaged or lost.
CWS998004-101
WARNING
Weekly Maintenance Tasks
Perform all checks listed under Daily Maintenance Tasks plus the following tasks.
Upholstery
Condition and deep clean the upholstery weekly with a lanolin-based hand cleaner or upholstery
cleaner.
Primary recommended cleaner: Formula 409 All-Purpose Spray Cleaner
Secondary recommended cleaners: Lysol Clean and Fresh Multi-Surface Cleaner; Lestoil Heavy Duty
Cleaner; Mr. Clean/Flash Clean and Shine; and Eco Touch All Purpose Premium Care.
Important To clean the upholstery, DO NOT use cleaning products that have any of these ingredi-
ents: solvents, alcohol, ammonia, or petroleum. Use a mild detergent-based cleaner instead.
Weight stack guide rods
On RSL strength equipment, the shroud may need to be removed to access the guide rods for inspec-
tion, cleaning, and lubricating (refer to the Assembly Guide shipped with the unit).
WARNING DO NOT lubricate the guide rods when the equipment is in use. Lubricating between
the weight plates without complete disassembly of the stack will result in serious injury.
Inspect the exposed areas of the guide rods for cleanliness. Using a dry cloth, wipe any buildup of dirt
or grease from the rods.
Lubricate the exposed areas of the guide rods by applying a light coat of Tri-Flow Superior Lubricant.
Spray the lubricant on a cloth and then wipe the guide rods with the cloth. Be careful with any lubri-
cant spray; it can stain carpet and clothing.
Important DO NOT use petroleum-based lubricants. These lubricants tend to cause a rapid buildup
of dirt and hair on the weight plates which can cause the plates to stick together.
Cables, connections, and tension
Give the cables and connections a thorough inspection and check cable tensions.
• Check the cable termination at the weight stack. Make sure there is no more than 1.61-inch-
es (41 mm) between the underside of the jam nut and base of the bolt head. If required, ad-
just appropriately and then make sure the locking jam nut is tight against the selector stem.
• Check the cable, especially near the pulleys, wheels, and cams.
• Check the cable where it terminates at the cam, which is stationary on most equipment.
Inspect the pin passing through the cam end tting to be sure the retainer ring is fully
inserted into the grooves. In addition, check the entire cable routing to verify that there is no
interference with any equipment parts.
• Inspect the ball end of the cable where the cable connection rests in the clevis housing. This
will require sliding the ball past the connection of the termination and cable.
• Check cable pulleys, end connections, and end ttings. Make sure all connections are tight,
adjusting cable tension as necessary.
• Make sure that each cable is properly adjusted and tightened at the top of the weight stack.
To adjust the cable tension:
1. Insert the cable bolt into the selector stem until the cable meets the following requirements:
• The top weight begins to separate from the second weight.
• The selector pin is easily inserted into each of the weight plates.
• The add-on weight engages when the latch is in the down position.
• At least six threads on the cable bolt extend into the selector stem.
2. Tighten the locking bolt against the selector stem to 50 ft-lb (81 N-m) of torque.
3. Lift the top weight to relieve any cable twist and check the adjustment by inserting the weight
pin into every weight plate hole. The weight pin should slide easily in and out of each weight
plate.
Note The cable should be tight and the add-on weight should be selected when the lever is in
the down position.
4. Check cable pulleys, end connections, and end ttings. Make sure all connections are tight,
adjusting cable tension as necessary.
5. The distance from the underside of the bolt head to the underside of the jam nut should be no
more than 1.61-inches (41 mm).
Weight stack and selector pin
Weight stacks are made of precision machined plates that are designed as a single mechanism to
stack precisely. Use only Precor-supplied add-on weights and weight selector pins.
Inspect weight stacks and selector pins. Wipe each plate with a damp cloth as needed. Inspect all
plates for sharp burrs or damage. Wipe dirt and dust off the guide rods.
In addition, ensure the selector pin can be fully inserted and retained in each weight plate.
Pulleys
Precor uses precision ball bearing idler pulleys to guide the cable smoothly. Inspect each pulley for
damage, including hairline cracks, chips, or missing sections. Worn surfaces in the pulleys can cause
severe damage to the cables and must be replaced at the rst sign of wear or damage.
Be certain that the wheels turn freely as the equipment is used. Inspect each pulley for excessive side-
to-side play, which indicates worn bearings or loose mounting bolts. If excessive play is discovered,
remove the pulley to inspect the bearings and replace the entire pulley if necessary.
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