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Predator 68525 User Manual

Predator 68525
24 pages
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Email our Engine support at: predator@harborfreight.com
14j
Using an engine indoors
CAN KILL YOU IN MINUTES.
Engine exhaust contains carbon monoxide.
This is a poison you cannot see or smell.
NEVER use inside
a home or garage,
EVEN IF doors and
windows are open.
Only use OUTSIDE
and far away from
windows, doors,
and vents.
Owners Manual & Safety Instructions
Save This Manual Keep this manual for the safety warnings and precautions, assembly,
operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the
back of the manual near the assembly diagram (or month and year of purchase if product has no number).
Keep this manual and the receipt in a safe and dry place for future reference.
Using a generator indoors CAN
KILL YOU IN MINUTES.
Generator exhaust contains
carbon monoxide. This is a poison
you cannot see or smell.
NEVER use inside
a home or garage,
EVEN IF doors and
windows are open.
Only use OUTSIDE
and far away from
windows, doors,
and vents.
When unpacking, make sure that the product is intact and undamaged.
If any generator parts are missing or broken, please call 1‑888‑866‑5797
as soon as possible.
If any
engine
parts are missing or broken,
please call 1‑800‑520‑0882 as soon as possible.
Copyright
©
2011 by Harbor Freight Tools
®
. All rights reserved.
No portion of this manual or any artwork contained herein may be reproduced in
any shape or form without the express written consent of Harbor Freight Tools.
Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein.
Tools required for assembly and service may not be included.
Read this material before using this product.
Failure to do so can result in serious injury.
SAVE THIS MANUAL.

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Predator 68525 Specifications

General IconGeneral
BrandPredator
Model68525
CategoryPortable Generator
LanguageEnglish

Summary

Owner's Manual & Safety Instructions

Save This Manual

Keep this manual for safety warnings, precautions, assembly, operating, inspection, maintenance, and cleaning procedures.

Carbon Monoxide Hazard Warning

Generator exhaust contains carbon monoxide, a poison you cannot see or smell. Use only outdoors.

Important Safety Instructions

Warning Symbols and Definitions

Explains hazard symbols like DANGER, WARNING, CAUTION, and NOTICE.

General Setup Precautions

Basic safety measures for setting up the generator, including fuel, fire extinguishers, and ventilation.

Operation and Setup Safety

Carbon Monoxide Hazard in Operation

Never use generator indoors. Keep outdoors and away from openings to prevent CO buildup.

Safe Operating Precautions

Guidelines for safe operation, including grounding, load limits, and handling hot parts.

Operational Safety Guidelines

Electrical Safety and Connections

Proper connection of generator to loads and electrical systems, insulation, and grounding.

Personal Protection and Environmental Warnings

Recommendations for safety gear, clothing, and awareness of California Proposition 65.

Service and Refueling Procedures

Service Precautions

Steps before maintenance: unplugging, cooling, and using qualified personnel.

Refueling Guidelines

Safe practices for refueling, including ventilation, no smoking, and spill cleanup.

Generator Overview and Specifications

Technical Specifications

Detailed specifications including output, engine type, fuel capacity, and dimensions.

Components and Controls

Diagram and identification of the generator's main parts and control interfaces.

Generator Controls and Features

Control Panel Functions

Descriptions of engine switch, circuit breakers, and receptacles.

Receptacles and Grounding Terminal

Details on AC/DC receptacles and the grounding terminal for safety.

Initial Setup and Grounding

Pre-Assembly Safety and Setup Notes

Important information before assembly, including safety warnings and altitude notes.

Battery and Grounding Installation

Step-by-step instructions for installing the battery and grounding the generator.

High Altitude Operation

Altitude Adjustment and Warranty

Impact of high altitude on engine performance and potential warranty voidance.

Altitude Kit Installation Procedure

Instructions for installing specific kits for high-altitude operation.

Operating Procedures: Pre-Start Checks

Generator Pre-Start Checklist

Essential checks for engine, oil, and fuel before starting.

Engine Oil and Fuel Management

Procedures for checking and filling engine oil and fuel.

Generator Usage and Break-in

Starting the Generator Engine

Basic procedure for starting the engine and allowing it to warm up.

Engine Break-in Period

Guidelines for the initial usage period to ensure engine longevity.

Starting the Generator Engine

Manual Start Procedure

Step-by-step guide for starting the engine manually.

Electric Start Procedure

Step-by-step guide for starting the engine electrically.

Connecting Electrical Loads

Wattage Calculation and Load Management

Planning loads to avoid overload using charts and tables.

Connecting Devices Safely

Sequence and warnings for connecting appliances to the generator.

Generator Shutdown Procedures

Emergency Engine Stop

Immediate shutdown procedure in critical situations.

Normal Engine Shutdown

Standard procedure for stopping the engine under normal conditions.

Maintenance and Lubrication

User-Maintenance Guidelines

General advice and precautions for user-performed maintenance.

Maintenance Schedule and Procedures

Specific tasks and recommended frequencies for upkeep.

Engine Maintenance Tasks

Fuel and Oil Management

Procedures for checking and changing engine oil and managing fuel.

Air Filter Element Maintenance

Cleaning and replacement of the air filter for optimal performance.

Engine Servicing and Storage

Spark Plug Maintenance

Inspection, cleaning, and replacement of spark plugs for engine health.

Preparing for Generator Storage

Steps for long-term engine and unit storage to prevent damage.

Troubleshooting Engine Issues

Engine Will Not Start: Fuel & Ignition

Common causes and solutions for starting failures related to fuel and ignition systems.

Engine Will Not Start: Compression

Troubleshooting compression-related starting problems and potential causes.

Troubleshooting Performance Problems

Engine Misfires and Stoppages

Diagnosing issues affecting engine running, such as misfires or sudden stops.

Power Output and Abnormal Operation

Addressing problems with power delivery, overload, or abnormal product operation.

Parts List

Component Identification

Detailed list of all generator parts with part numbers.

Assembly Diagram

Visual Part Locator

Diagram showing the location and numbering of all generator parts.

Warranty Information

Limited 90 Day Warranty

General terms and conditions of the limited warranty for the product.

Emission Control System Warranty

Specific warranty coverage for engine emission control components.

Warranty Provisions and Exclusions

Detailed terms, exclusions, and owner responsibilities for warranty claims.

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