Prestige Solo 175 Service Manual

Warranty Registration Card must be filled out by the customer and mailed within thirty (30) days of installa-
tion in order to gain warranty coverage.
When receiving the PRESTIGE Solo unit, any claims for damage or shortage in shipment must be filed
immediately against the transportation company by the consignee.
Leave all documentation received with appliance with owner for future reference.
WARNING
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NOTICE
2005-46 Manual Prestige 175/250
If the information in this manual is not followed exactly, a fire or explosion may
result causing property damage, personal injury or death.
FOR
YOUR SAFETY
•
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of
this or any other appliance.
• WHAT TO DO IF YOU SMELL GAS
- Do not try to light any appliance
- Do not touch any electrical switch; do not use any phone in your building.
- Immediately call your gas supplier from a neighbor’s phone. Follow the gas
supplier
’
s instructions.
-
If you cannot reach your gas supplier, call the fire department.
Installation and service must be performed by a qualified installer
, service agency or the
gas supplier.
prestige
Solo 175/250
Water Boiler
11/2005

Prestige Solo 175 Specifications

General

Brand	Prestige
Model	Solo 175
Category	Boiler
Language	English

Summary

SECTION I - Pre-Installation Items

Code Compliance

Ensures installation adheres to all applicable codes and regulations.

SECTION II - Combustion Air and Venting

Combustion Air Contamination

Identifies potential contaminants affecting combustion air quality and safety.

Ventilation and Combustion Air Requirements - Direct Vent

Specifies air requirements for direct-vent installations.

Ventilation and Combustion Air Requirements - Category IV

Specifies air requirements for Category IV appliances.

Combustion Air and Vent Piping

Instructions for installing combustion air and vent piping.

Removal of an Existing Boiler from a Common Vent System

Procedure for safely removing an old boiler from a shared vent system.

Hydrostatic Pressure Test

Hydrostatic Test Preparation

Steps to prepare the boiler for a hydrostatic pressure test.

Hydrostatic Test Procedures

Detailed steps for performing the hydrostatic pressure test.

SECTION III - Unit Preparations

SECTION IV - Boiler Piping

General Piping Requirements

Mandatory rules for all boiler system piping installations.

Pressure Relief Valve

Instructions for installing and piping the pressure relief valve.

Low Water Cutoff Device

Information on the installed low water cutoff device.

SECTION V - Installing Vent / Combustion Air & Condensate Drain

Installing Vent and Combustion Air

Instructions for proper installation of vent and combustion air systems.

Installing Condensate Drain Assembly

Procedure for installing the condensate drain assembly.

SECTION VI - Gas Piping

Gas Supply Piping Connection

Details on connecting the gas supply piping to the boiler.

SECTION IX - Start-Up Preparation

Check Boiler System Water Chemistry

Ensuring correct water chemistry for boiler operation.

Flush Boiler and Domestic System to Remove Sediment

Procedure for flushing systems to remove sediment.

Check and Test Antifreeze

Verifying antifreeze levels and specifications.

Use of Antifreeze in the Boiler System

Safe usage and type of antifreeze for the boiler.

Filling the Boiler System

Check Low Water Cut-Off Device

Check For Gas Leaks

Safety procedure for detecting gas leaks.

Check Thermostat Circuit

Inspection of Condensate System

SECTION X- Start-Up Procedures

Final Checks Before Start-up

Final pre-start checks for the boiler and system.

PRESTIGE Start-up

Step-by-step guide for starting the PRESTIGE boiler.

If PRESTIGE Does Not Start Correctly

Troubleshooting steps if the boiler fails to start.

Check the PRESTIGE and System

Verifying the boiler and system components are ready.

Verify Flame Pattern and Combustion

Checking flame pattern and combustion levels.

Measure Input - Natural Gas Only

FOR YOUR SAFETY READ BEFORE LIGHTING

Critical safety instructions to follow before lighting the appliance.

OPERATING INSTRUCTIONS

Step-by-step instructions for operating the boiler.

SECTION XI- Check-Out Procedures

Check-out Procedures

A checklist of procedures to perform after installation.

SECTION XIII - Maintenance Schedule

Service Technician Maintenance

Owner Maintenance Schedule

SECTION XIV - Maintenance Procedures

Reported Problems

Inspect Burner Area

Check System Piping

Clean Condensate Drain Assembly

Inspect Vent and Combustion Air Piping

Check Boiler System

Check Boiler Relief Valve

Inspection of Ignition Electrode

Check Ignition Wiring and Ground Wiring

Check Control Wiring

Check Control Settings

Perform Start-up and Checkout Procedures

Executing required start-up and checkout procedures.

Check Burner Flame

Inspecting the burner flame pattern and stability.

Check Flame Signal

Verifying the strength of the flame signal.

Check Combustion Levels

Measuring and adjusting combustion levels.

Check Flue Gas Temperature

Measuring flue gas temperature for performance.

Clean Heat Exchanger