PrimeWeld MIG180 - Weld Problems

WELD PROBLEMS
Penetration(Workpiece Heat Control)
EXCESS PENETRION OR
BURN-THROUGH
Weld droops on top and
underneath, or falls through
entirely, making a hole.
PROPER PENETRION
Weld is visible underneath and
bulges slightly on top.
INADEQUE PENETRION
Weld does not penetrate the
joint fully, just on the surface.
PROFILE VIEWS
POSSIBLE CAUSES AND SOLUTIONS
1. 
Reduce wire feed speed.
Decrease weld current.
2.

Increase travel speed and
ensure that travelspeed is kept
steady.
3.

Reduce wire feed speed.
POSSIBLE CAUSES AND SOLUTIONS
1. 
Maintain 1 /2" or less stick out.
Keep arc on leading edge of
weld puddle. Hold MIG Gun at
proper angles.
2. 
Reduce travel speed.
Increase weld current.
3. 
Bevel thick workpieces, allow slight
gap, and weld in several passes.
4. 
Increase wire feed speed.
Peld
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