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PrimeWeld CUT60 User Manual

PrimeWeld CUT60
33 pages
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CUT 60
PrimeWeld
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856-500-2000
CUT60
PRIMEWELD
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PrimeWeld CUT60 Specifications

General IconGeneral
BrandPrimeWeld
ModelCUT60
CategoryWelding System
LanguageEnglish

Summary

Section 1 Specification

Safety Warning

General safety notes for machine operation.

Danger Warnings

Critical warnings for avoiding heavy accidents and electric shock.

Fire, Fume, and Arc Hazards

Warnings related to fire, harmful gases/fumes, and arc hazards.

Cylinder, Switch, and Wire Safety

Warnings about gas cylinders, switch operation, and wire hazards.

Maintenance and Interference Warnings

Warnings about equipment maintenance and electromagnetic interference.

Electromagnetic Interference Details

Notes on environmental factors and reducing interference.

Product Introduction

Overview of the CUT60 plasma cutter technology and features.

Technical Specifications

Detailed technical parameters of the CUT60 plasma cutter.

Section 2 Quick Setup and Use Guide

Front Panel Features and Controls

Identification and purpose of front panel components.

Front Panel Control Descriptions

Detailed descriptions of Amp Display, Air Pressure Gauge, Controls, Connectors, and Functions.

Rear Panel Features and Controls

Identification of rear panel components.

Rear Panel Connection Details

Details on CNC Connection, Power Switch, Cable, and Gas Input.

Installation Procedures

Steps for connecting input/output cables and pre-operation checks.

Installation Diagram

Visual representation of the installation setup.

Operation Guide

Step-by-step instructions for operating the plasma cutter.

Operational Environment and Safety Notes

Recommended operating conditions and crucial safety tips.

Section 3 Basic Theory and Function

Cutting Start Methods

Techniques for initiating plasma cuts (Edge Start, Pierce Start).

Cutting Speed and Consumable Tips

Advice on travel speed, pilot arc, and consumable maintenance.

Cut Quality Analysis

Visual guide to identifying cut quality issues based on parameters.

Lead-in Cut Application

Using lead-in cuts for pattern and hole cutting.

Section 4 Maintenance and Troubleshooting

Safety and Maintenance Precautions

Essential safety measures and basic maintenance tasks.

Troubleshooting: No Arc Ignition

Diagnosing and resolving issues when the arc does not ignite.

Troubleshooting: Arc Outage

Diagnosing and resolving issues when the arc ignites then goes out.

Troubleshooting: Partial Cuts

Diagnosing and resolving issues with partial workpiece cuts.

Troubleshooting: Tip Wear and Slag

Diagnosing and resolving fast tip wear or excessive slag formation.

Section 5 Reference

CNC Connector Pinout

Detailed pin configuration for CNC machine interface.

Reference Tables

Tables for PSI settings and cutting speed parameters.

Circuit Diagram Appendix

Electrical schematic of the plasma cutter's internal circuitry.

Section 6 Parts List and Diagram

Exploded View Diagram

Visual representation of the plasma cutter components.

Parts List

Comprehensive list of all parts and their quantities.

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