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profluid HPC PFMF 120-10 - User Manual

profluid HPC PFMF 120-10
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High Pressure Coolant System Packages
Installation & Operation Manual
HPC Model PFMF 120-10
PFMF 70-20
PFMF 70-15
PFMF 30-20
PFMF 20-20
Rev.20161107 V5.0E
The contents of the manual is subject to change without notice for improving quality.
* The products in the photos may be different from the actual products.
1156, Dudong-ro, Dudong-myeon, Ulju-gun, Ulsan, Korea.
TEL : +82-52-289-4035 FAX : +82-52-289-4037 www.kemtech.co.kr

Table of Contents

Questions and Answers

  • S
    Susan StokesAug 6, 2025
    Why is there significant noise and low pressure at the high-pressure pump in my profluid HPC PFMF 120-10?
    • J
      Jody HernandezAug 6, 2025
      If you're experiencing significant noise and low pressure at the high-pressure pump of your profluid Industrial Equipment, first check the tubing for any leakage, damage, or loosening that might be introducing air into the inlet tubing line. If the tubing is fine, the toothed wheel at the high-pressure pump may be worn, requiring replacement of the high-pressure pump. Also, ensure that you are using the standard filter bag supplied; incorrect specifications can cause this issue. Use the standard component supplied from KEMTECH.
  • L
    Lisa WilsonAug 12, 2025
    What to do if there is a filter replacement alarm in my profluid HPC PFMF 120-10?
    • T
      thomasromeroAug 12, 2025
      To address a filter replacement alarm in your profluid Industrial Equipment, start by inspecting the bag filter for clogging and replace it if needed. After replacing the filter, open the dirty tank drain valve to remove the cutting oil. Also, inspect the level switch and replace it if it's malfunctioning.
  • R
    Rose SmithAug 18, 2025
    What to do if the high-pressure pump is inoperative in my profluid Industrial Equipment?
    • S
      Stacey DunnAug 18, 2025
      If the high-pressure pump in your profluid Industrial Equipment is inoperative, first check the power supply. Ensure that the rated voltage (220V, 3-phase) is normally supplied and that the MCCB or EOCR of the machine hasn't shut off. Also, check for any cable disconnection or removal of the terminal from the power cable. If power is supplied but the motor is inoperative, check the resistance between the motor coils; replace the motor if the resistance is zero or infinite.
  • K
    Karen BondAug 25, 2025
    How to fix an alarm from the level switch at the clean tank in profluid HPC PFMF 120-10 Industrial Equipment?
    • M
      Morgan WilliamsonAug 25, 2025
      If you are getting an alarm from the level switch at the clean tank of your profluid Industrial Equipment, inspect the bag filter and replace it if it's clogged. Check the level switch itself and replace it if it's malfunctioning. Make sure the coolant supply pump is operating correctly; repair or replace it if needed. Also, check for any clogs in the tubing at the inlet of the coolant supply pump, cleaning the filter at the pump inlet or the main coolant tank. Finally, verify that the tank flow rate is sufficient; if not, replace the coolant supply pump with one that has a flow rate greater than 40 LPM.
  • T
    Thomas KellyAug 30, 2025
    How to fix leakage from the high-pressure pump in profluid HPC PFMF 120-10 Industrial Equipment?
    • D
      Danielle MurphyAug 30, 2025
      If there is leakage from the high-pressure pump of your profluid Industrial Equipment, the most likely cause is a worn seal. Replace the seal to resolve this issue.

Summary

Precautions for Safety

Safety Symbols and Immunity

Explains safety symbols (DANGER, WARNING, CAUTION) and company liability.

Special Notes on Model PFMF 000-00

Voltage Switching and Safety Warnings

Details voltage switching procedure and associated safety precautions.

Quality Warranty Certificate

Warranty Information and Operating Conditions

Covers warranty scope, claims procedure, and essential operating conditions.

Component Identification and Specifications

Front Panel Components

Identifies components located on the front panel of the system.

Rear Panel and Pump Components

Details components on the rear panel and the pump assembly.

System Specifications Table

Provides a detailed specification table for different PFMF models.

Cautions Before Installation

Safety Preparation Steps

Lists essential safety steps before installing and operating the HPC system.

System Inspection and Coolant Considerations

Covers safety valve, tubing, coolant flow, filtering, and viscosity.

System Installation Procedures

System Mounting and Tubing Guidelines

Covers fixing the system, general tubing, inlet, and overflow tubing.

High-Pressure Tubing and Operator Cautions

Details discharge tubing and crucial operator safety warnings.

Electric Wiring and Control

Electrical Safety and Power Connection

Emphasizes safety during wiring and covers power connection details.

Alarm Circuits and Level Switches

Explains alarm control circuits and the function of level switches (FS1-FS4).

Coolant Pump and Filter Control Logic

Details logic for controlling coolant pumps and filter alarms using level switches.

Control Box Operation and Sequence

Describes control box indicators, switches, and operational sequence charts.

Trial Run Procedures

Pre-Trial Run Cautions

Lists critical safety and preparatory steps for the initial trial run.

Pressure Control Valve Operation

Adjusting Pressure Settings

Step-by-step guide on how to adjust the pressure control valve settings.

Discharge Pressure and Diameter Relationship

Pump Performance Curves

Illustrates how discharge diameter affects pump performance and pressure.

Filter Maintenance and Replacement

Filter Replacement Procedure

Details the step-by-step process for replacing contaminated filter bags.

System Maintenance and Inspection

Routine and Regular Inspections

Outlines routine checks and regular inspection points for system health.

Troubleshooting Guide

Common Problems and Solutions

Provides solutions for common issues like alarms, low pressure, and pump inoperability.

profluid HPC PFMF 120-10 Specifications

General IconGeneral
Brandprofluid
ModelHPC PFMF 120-10
CategoryIndustrial Equipment
LanguageEnglish

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