PT W1605 - User Manual

To Next Page

LIMITED WARRANTY

PERFORMANCE TOOL extends only the following warranties, and only to original retail purchasers. These warranties give

specific legal rights. Except where prohibited by local law, the law of the State of Washington governs all warranties and all

exclusions and limitations of warranties and remedies. There may be other rights which vary from state to state.

PERFORMANCE TOOL warrants the product to be free from defects in materials and workmanship under normal use and

service. A defective product may be returned for a free replacement within 90 days from the date of purchase, provided that

product is returned to place of purchase immediately after discovery of defect. After 90 days and up to 1 year from date of

purchase, PERFORMANCE TOOL will replace at no charge any parts which our examination shall disclose to be defective and

under warranty. These warranties shall be valid only when a sales receipt showing the date of purchase accompanies the

defective product or defective part(s) being returned. For part(s) after 90 days, please remit your request, postage prepaid to:

PERFORMANCE TOOL, P.O. Box 88259 Tukwila, WA 98138

These warranties exclude blades, bits, punches, dies, bulbs, fuses, and other consumables which must be replaced under

normal use and service. These warranties shall not apply to any product or part which is used for a purpose for which it is not

designed, or which has been repaired or altered in any way so as to affect adversely its performance or reliability, nor shall these

warranties apply to any product or part which has been subject to misuse, neglect, accident or wear and tear incident to normal

use and service.

PERFORMANCE TOOL does not authorize any other person to make any warranty or to assume any liability in connection with

its products.

Except for warranties of title and the limited express warranties set forth above, PERFORMANCE TOOL makes no express or

implied warranties of any kind with respect to its products. In particular, PERFORMANCE TOOL makes no implied warranty of

merchantability and no implied warranty of fitness for any particular purpose, except that for goods purchased primarily for

personal, family or household use and not for commercial or business use, PERFORMANCE TOOL makes an implied warranty of

merchantability (and, if otherwise applicable, an implied warranty of fitness for a particular purpose), but only for the particular

qualities or characteristics, and for the duration, expressly warranted above. The laws on limitation of implied warranties may

differ from state to state, so the above limitations may not apply in all cases.

PERFORMANCE TOOL shall not be liable for consequential, incidental or special damages resulting from or in any manner

related to any product, or to the design, use, or any inability to use the product. The sole and exclusive remedy for a defective

product or part shall be the repair, or replacement thereof as provided above. The laws on limitation of remedies or on

consequential, incidental or special damages may vary from state to state, so the above limitations may not apply in all cases.

WARNING

It is the owner and/or operators’ responsibility to study all WARNINGS, operating, and maintenance

instructions contained on the product label and instruction manual prior to operation of this rapid lift floor

jack. The owner/operator shall retain product instructions for future reference.

The owner and/or operator are responsible for maintenance, maintaining all decals or warning labels and

while in use, maintaining the unit in good working order. If the owner and/or operator are not fluent in English,

the product warnings and instructions shall be read and discussed with the operators’ native language by the

purchaser/owner or his designee. Make sure that the operator comprehends its contents. Safety information

shall be emphasized and understood prior to usage. The rapid lift floor jack shall be inspected per the

operating instructions.

Users of this rapid lift floor jack must fully understand these instructions. Each person operating this rapid lift

floor jack must also be of sound mind and body and must not be under the influence of any substance that

might impair their vision, dexterity, or judgment.

Protect yourself and others by observing all safety information.

Failure to comply with instructions could result in personal injury and/or property damage!

If you encounter any problems or difficulties, please contact our customer service department at:

1-800-426-1262 between 6:30 a.m. and 4:30 p.m. Pacific time.

2 TON TROLLEY JACK

& JACK STANDS

OWNER’S MANUAL

Item Number W1605

Main Page

Need help?

Do you have a question about the PT W1605 and is the answer not in the manual?

Summary

Limited Warranty

Warranty Terms and Exclusions

Covers coverage details, replacement within 90 days, and parts replacement up to 1 year, excluding consumables.

Warranty Limitations and Remedies

Addresses limitations on implied warranties and liability for consequential, incidental, or special damages.

General Safety Warnings

Owner and Operator Responsibilities

Emphasizes studying warnings, maintaining the unit, and ensuring operator comprehension of instructions.

Safe Operation Practices

Advises users to be of sound mind and body, free from impairment, and to observe safety information.

Customer Service Contact

Provides a phone number and hours for customer service inquiries regarding problems or difficulties.

Ram Assembly and Jack Operation

Ram Assembly Diagram and Parts

Details the components of the jack's ram assembly with a visual diagram and a comprehensive parts list.

Jack Operation Procedures

Instructions for pre-operation checks, raising, and lowering the load using the hydraulic jack.

Jack Care and Maintenance

Guidance on proper storage, cleaning, fluid type, level checks, and regular part inspections.

Jack Assembly and Replacement Parts

Jack Assembly Diagram and Parts List

Illustrates the jack assembly with a diagram and provides a detailed list of all components and quantities.

Replacement Parts Identification

Lists specific replacement kits and individual parts available for the jack, such as repair kits and handles.

Jack Specifications and Troubleshooting

Jack Specifications

Outlines the capacity, low height, max height, and lift range of the hydraulic jack.

Important Safety Information

Highlights critical warnings regarding load handling, overloading, and proper jacking procedures.

Troubleshooting Common Issues

Identifies symptoms like failure to lift or hold load and provides simple procedures to correct them.

Jack Stand Specifications and Operation

Jack Stand Specifications

Details the capacity, low height, max height, and lift range for the jack stands.

Jack Stand Safety Information

Emphasizes warnings on overloading, load positioning, surface stability, and personnel safety.

Jack Stand Operation Procedures

Instructions for positioning, adjusting height using the control lever, and lowering the load onto stands.

Jack Stand Maintenance and Inspection

Mandates pre-use visual inspection for damage and prohibits any modifications to the equipment.

This document describes the 2 TON TROLLEY JACK & JACK STANDS, item number W1605, an owner's manual for a lifting device and its accompanying support stands.

Function Description:

The primary function of the 2 TON TROLLEY JACK is to lift loads up to 4,000 lbs. It operates hydraulically, allowing users to raise a load to a desired height by pumping the jack handle. Once the load is lifted, it must be immediately transferred to JACK STANDS for support, as the jack itself is a lifting device only and not intended for sustained load support. The jack stands are designed to safely support the lifted load, preventing it from falling while work is performed underneath. The system is designed for use on hard, level surfaces.

Important Technical Specifications:

TON TROLLEY JACK:

Capacity: 4,000 lbs.
Low Height: 5-1/8 in.
Max. Height: 13 in.
Lift Range: 7-7/8 in.
Hydraulic Fluid: SAE 10 hydraulic fluid for refills.

JACK STANDS:

Capacity: 4,000 lbs.
Low Height: 10-3/8 in.
Max. Height: 16-3/8 in.
Lift Range: 6 in.

Specifications are subject to change without notice.

Usage Features:

General Safety:

It is the owner's/operator's responsibility to study all warnings, operating, and maintenance instructions prior to operation.
The owner/operator must be of sound mind and body and not under the influence of any substance that might impair vision, dexterity, or judgment.
Failure to comply with instructions could result in personal injury and/or property damage.
Always use appropriate supports (jack stands) before working under a load.
Do not overload the jack or jack stands beyond their rated capacity.
Refer to your vehicle's owner's manual for proper jacking procedures and lift only on specified areas.
Ensure all personnel are clear of the load before lowering it and do not pass underneath until the load is securely supported by jack stands.
The jack is designed for use only on hard, level surfaces; use on other surfaces can result in instability and loss of load.
Jack stands must be used in pairs on hard, level surfaces capable of sustaining the load.

Trolley Jack Operation:

Before Use: Turn the release valve counter-clockwise to open. Pump the jack handle approximately 6 full strokes to ensure complete distribution of hydraulic fluid.
To Raise: Turn the release valve clockwise to close. Center the load on the saddle. Pump the jack handle to raise the load to the desired height, ensuring not to exceed the rated load. Immediately transfer the load to jack stands, using them in pairs only.
To Lower: Slightly raise the load to remove the jack stands. Slowly turn the release valve counter-clockwise just enough to allow controlled descent (never turn counter-clockwise more than 3 full turns).

Jack Stand Operation:

Position stands under the vehicle at points specified by the vehicle manufacturer as proper load support points.
To Adjust: Hold the control lever up while lifting the saddle shaft to the desired height. Push the control lever down to lock the pawl into the teeth of the center column. Ensure the pawl is fully engaged.
Carefully lower the load onto the stands.

Maintenance Features:

Trolley Jack Maintenance:

When not in use, the lifting arm and handle sleeve should be in the fully down position to prevent corrosion of precision machined surfaces.
Keep the jack clean and well lubricated.
For best results, use only SAE 10 hydraulic fluid for refills. Check the fluid level with the jack in the fully down position; the fluid level should be 5mm below the filler hole.
Regularly check for loose, worn, or damaged parts and repair or replace them as necessary. Use Performance Tool replacement parts, and ensure only qualified personnel perform repairs.

Troubleshooting (Trolley Jack):

The manual provides a troubleshooting guide for common issues:

Will not lift load: Possible causes include low fluid, airbound power unit, or valves not closing completely. Solutions involve checking/adding fluid, purging air by pumping the handle 20 times with the release valve open, and seating valves by closing the release valve, manually raising the lifting arm, then opening the release valve to descend.
Will not hold load: Possible causes include airbound power unit or valves not closing completely.
Will not lift to full height: Possible causes include low fluid or airbound power unit.
Pump feels "spongy" under load: Possible causes include low fluid or airbound power unit.
Handle raises under load: Possible causes include airbound power unit or valves not closing completely.

Jack Stand Maintenance & Inspection:

Before each use, perform a visual inspection for cracks, cracked welds, and missing/damaged parts. Any stand appearing damaged must be removed from service immediately.
No modifications should be made to the product due to potential hazards.

Replacement Parts:

The manual lists specific replacement parts available:

W1605CK: Ram Repair Kit
W1605-39: Return Spring
W1605-44: Caster Assembly
W1605-70: Pump Handle

This comprehensive manual ensures safe and effective operation and maintenance of the 2 TON TROLLEY JACK & JACK STANDS.

PT W1605 Specifications

General

Brand	PT
Model	W1605
Category	Jacks
Language	English