PT W2012 - User Manual

1 YEAR WARRANTY
PERFORMANCE TOOL® extends only the following warranties, and only to original retail purchasers. These
warranties give specific legal rights. Except where prohibited by local law, the law of the State of Washington
governs all warranties and all exclusions and limitations of warranties and remedies. There may be other rights
which vary from state to state.
PERFORMANCE TOOL® warrants the product to be free from defects in materials and workmanship under normal
use and service. A defective product may be returned for a free replacement within 90 days from the date of
purchase, provided that product is returned to place of purchase immediately after discovery of defect. After 90
days and up to one year from date of purchase, PERFORMANCE TOOL® will replace at no charge any parts which
our examination shall disclose to be defective and under warranty. These warranties shall be valid only when a
sales receipt showing the date of purchase accompanies the defective product or defective part (s) being returned.
For part (s) after 90 days, please remit your request, postage prepaid to:
PERFORMANCE TOOL, P.O. Box 88259 Tukwila, WA 98138
These warranties exclude blades, bits, punches, dies, bulbs, fuses, hoses, and other consumables which must be
replaced under normal use and service. These warranties shall not apply to any product or part which is used for a
purpose for which it is not designed, or which has been repaired or altered in any way so as to affect adversely its
performance or reliability, nor shall these warranties apply to any product or part which has been subject to
misuse, neglect, accident or wear and tear incident to normal use and service.
PERFORMANCE TOOL® does not authorize any other person to make any warranty or to assume any liability in
connection with its products.
Except for warranties of title and the limited express warranties set forth above, PERFORMANCE TOOL® makes no
express or implied warranties of any kind with respect to its products. In particular, PERFORMANCE TOOL® makes
no implied warranty of merchantability and no implied warranty of fitness for any particular purpose, except that for
goods purchased primarily for personal, family or household use and not for commercial or business use,
PERFORMANCE TOOL® makes an implied warranty of merchantability (and, if otherwise applicable, an implied
warranty of fitness for a particular purpose), but only for the particular qualities or characteristics, and for the
duration, expressly warranted above.
The laws on limitation of implied warranties may differ from state to state, so the above limitations may not apply in
all cases.
PERFORMANCE TOOL® shall not be liable for consequential, incidental or special damages resulting from or in any
manner related to any product, or to the design, use, or any inability to use the product. The sole and exclusive
remedy for a defective product or part shall be the repair, or replacement thereof as provided above. The laws on
limitation of remedies or on consequential, incidental or special damages may vary from state to state, so the above
limitations may not apply in all cases.
© Copyright 2020 WILMAR CORPORATION, P.O. Box 88259 Tukwila, WA 98138

Summary

1 YEAR WARRANTY

Product Warranty and Exclusions

Details warranty coverage, free replacement, and specific exclusions for defective products.

Warranty Limitations and Remedies

Outlines liability limitations, consequential damages, and the sole remedy for product defects.

Specifications

Technical Specifications

Lists electrical rating, maximum temperature, and light bulb specifications for the soldering gun.

Safety Guidelines and Definitions

Signal Word Definitions

Explains the meaning of signal words like DANGER, WARNING, CAUTION, and NOTICE used in the manual.

Important Safety Information

General Safety Precautions

Provides essential safety rules for operating the tool, including PPE, work area, and personal awareness.

Continued Safety Information

Environmental and Operator Safety

Covers safety regarding wet conditions, body contact, and operator responsibility for unforeseen situations.

Tool Use and Care

Operating and Maintenance Procedures

Guides on tool handling, adjustments, and proper storage to ensure safe and effective operation.

Tool Safety Specifics

Soldering Gun Safety Precautions

Highlights specific safety measures for soldering guns, including burn avoidance, fumes, and chemical warnings.

Parts Description and List

Component Identification

Illustrates and lists all parts of the soldering gun for easy identification and reference.

Operating Instructions and Set Up

Initial Setup and Operation

Guides on preparing the tool, selecting tips, plugging in, and initial heating for first-time use.

Operating Instructions and Set Up - Continued

Advanced Operation and Storage

Covers applying flux, soldering techniques, and proper tool storage after use.

Maintenance

Tool Care and Part Replacement

Details inspection, soldering tip replacement, light bulb replacement, and cord servicing procedures.

Grounding Information

Grounded Tools (Three-Prong Plugs)

Explains the purpose and connection of grounding for three-prong plugs to prevent electric shock.

Double Insulated Tools (Two-Prong Plugs)

Explains double insulation and polarized plug usage for tools that do not require grounding.

Extension Cord Guidelines

Choosing the Right Extension Cord

Provides recommendations for extension cord use based on length and gauge to prevent voltage drop and damage.

Overview

1. Function Description
2. Important Technical Specifications
3. Usage Features
4. Maintenance Features
5. Warranty Information

This document describes the Performance Tool Soldering Gun (Item Number W2012), an electrical tool designed for soldering applications.

Function Description:

The Soldering Gun is a handheld electrical tool used for joining metal parts by melting solder. It heats up quickly, allowing for efficient and precise soldering. The gun is equipped with a trigger for activation and a light for illuminating the work area. It is suitable for various soldering tasks, including welding, plasma cutting, and similar applications.

Important Technical Specifications:

• Electrical Rating: 120V~ / 60Hz / 0.8A, 60 W
• Maximum Temperature: 1135°F
• Light Bulb: 6 volt, 3 watt
• Power Cord: Standard electrical plug (polarized, one blade wider than the other).
• Grounding: The tool is marked "Grounding Required" and features a three-wire cord with a three-prong grounding plug. It must be connected to a properly grounded outlet to reduce the risk of electric shock. The grounding prong is connected through a green wire inside the cord to the tool's grounding system.
• Extension Cords: When using extension cords, it is crucial to select the correct wire gauge to prevent voltage drop, which can lead to power loss and tool damage. The manual provides a "Recommended Minimum Wire Gauge for Extension Cords" table based on amperage and cord length. For example, a 14-gauge cord can carry a higher current than a 16-gauge cord.

Usage Features:

• Trigger Activation: The soldering gun is activated by pressing a trigger, which heats the soldering tip. Releasing the trigger turns off the heat.
• Multiple Soldering Tips: The gun comes with three different soldering tips, allowing for versatility across various applications. Users can select and install the desired tip.
• Rosin-Core Solder Application: Before initial use and after cleaning, a sufficient amount of rosin-core solder should be melted over the entire soldering tip. The tip should then be wiped clean and shiny with a rag.
• Soldering Process:
  1. Brush solder flux onto the workpiece if needed.
  2. Place the soldering tip onto the joint, wiring splice, or metal to be soldered.
  3. Apply solder to the wire splice or metal, not directly to the soldering tip.
  4. Once the splice or metal is hot enough, the solder will melt and flow within the joint.
  5. Remove the soldering tip and release the trigger once the solder has flowed over the entire surface.
• Safety Precautions:
  • Always wear eye protection and other personal protective equipment.
  • Keep the work area clean and well lit.
  • Dress properly, avoiding loose clothing, jewelry, hair, and gloves near hot parts.
  • Do not overreach; maintain proper footing and balance.
  • Keep bystanders, children, and visitors away.
  • Stay alert and use common sense; do not operate while tired or under the influence of drugs, alcohol, or medication.
  • Avoid explosive atmospheres.
  • Do not point the soldering gun at yourself or others, as it reaches 1135°F.
  • Never lay the hot soldering gun down where it can contact flammable materials or electrical wires.
  • Always de-energize circuits or wires to be soldered before making connections.
  • Be aware of soldering fumes, which can increase the risk of certain cancers (larynx, lung) and other diseases (Parkinson's, heart disease, ulcers, reproductive organ damage, inflammation of small intestine/stomach, kidney damage, respiratory diseases). Keep head out of fumes.
  • This product produces chemicals known to the State of California to cause cancer and birth defects (or other reproductive harm) when used for welding, plasma cutting, soldering, or similar applications.
  • Handling the cord exposes users to lead, a chemical also known to cause cancer and birth defects. Wash hands after handling.
  • Do not expose power tools to rain or wet conditions. If unavoidable in damp locations, use a Ground Fault Circuit Interrupter (GFCI) protected supply.
  • Avoid body contact with grounded surfaces (pipes, radiators, ranges, refrigerators).
  • Ensure the trigger is in the off position before connecting to power, picking up, or carrying the tool.
  • Disconnect the plug from the power source before making adjustments, changing accessories, or storing.
  • Do not force the power tool; use the correct tool for the application.
  • Do not use the power tool if the trigger does not turn it on and off.
  • Do not leave the tool unattended when plugged into an electrical outlet.
  • Power tool plugs must match the outlet; never modify the plug. Do not use adapter plugs with grounded power tools.
  • Do not abuse the cord; keep it away from heat, oil, sharp edges, or moving parts.

Maintenance Features:

• Pre-Use Inspection: Before each use, inspect the tool for loose hardware, misalignment or binding of moving parts, damaged cord/electrical wiring, cracked or broken parts, or any other condition affecting safe operation.
• Post-Use Cleaning: After use, heat the soldering tip again, apply a small amount of rosin-core solder, and wipe it off with a rag to keep it clean and ready for future use.
• Soldering Tip Replacement: If the soldering tip cracks or erodes, it needs to be replaced.
  1. Loosen the soldering tip nuts by turning counter-clockwise with a wrench.
  2. Pull the old tip out of the transformer assembly mounting posts.
  3. Slide the ends of the new tip into the mounting posts.
  4. Carefully tighten the nuts clockwise, ensuring they fit squarely over the threads to prevent damage. Do not overtighten.
• Light Bulb Replacement:
  1. Remove the light bulb lens from the front of the soldering gun.
  2. Pull out the burnt bulb and replace it with a new one of the same voltage and type (6 volt, 3 watt).
  3. Replace the light bulb lens.
• General Maintenance:
  • Maintain labels and nameplates; contact Performance Tool for replacements if unreadable.
  • Store idle power tools out of reach of children and prevent operation by unfamiliar persons.
  • If the supply cord is damaged, it must be replaced only by a qualified service technician.
  • Tool/equipment service must be performed only by qualified repair personnel. Do not attempt to open and repair the unit yourself.
  • Do not use damaged equipment; if abnormal noise or vibration occurs, have it corrected before further use.

Warranty Information:

Performance Tool offers a 1-year warranty to original retail purchasers, covering defects in materials and workmanship under normal use and service.

• Within 90 days of purchase: A defective product can be returned for a free replacement at the place of purchase.
• After 90 days and up to 1 year: Performance Tool will replace defective parts at no charge. A sales receipt showing the purchase date is required for warranty claims.
• Warranty Exclusions: Blades, bits, punches, dies, bulbs, fuses, hoses, and other consumables are excluded. The warranty does not cover products used for unintended purposes, repaired or altered in a way that affects performance, or subjected to misuse, neglect, accident, or normal wear and tear.
• Limitations: Performance Tool makes no other express or implied warranties, specifically disclaiming implied warranties of merchantability and fitness for a particular purpose, except for goods purchased for personal, family, or household use. The company is not liable for consequential, incidental, or special damages. The sole remedy for a defective product or part is repair or replacement. Warranty terms are governed by Washington state law, but other rights may vary by state.

PT W2012 Specifications

General

Brand	PT
Model	W2012
Category	Soldering Gun
Language	English