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Pulsar PG3500 - User Manual

Pulsar PG3500
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3500
3500
1-866-591-8921

Questions and Answers

Summary

Safety Information

Operator Responsibility

Key responsibilities for safe generator operation and supervision.

Carbon Monoxide Hazards

Risks of poisonous carbon monoxide gas from engine exhaust in enclosed areas.

Electric Shock Hazards

Dangers of electrocution from generator misuse in wet conditions or improper connections.

Fire and Burn Hazards

Risks associated with hot exhaust system, flammable fuel, and proximity to materials.

Generator Components

Engine Key and Controls

Explanation of the engine key positions for starting and stopping.

Recoil Starter Operation

Instructions for using the recoil starter to begin engine operation.

Fuel Valve and Choke Rod

How to operate the fuel valve and choke rod for engine starting.

Ground Terminal and Protectors

Description of the ground terminal, DC circuit protector, and oil alert system.

Wattage Reference Chart

Pre-Operation Check

Starting and Stopping the Engine

Operating Instructions

Connections to a Building Electrical System

Requirements for safely connecting the generator to a building's electrical grid.

AC Applications and Overload

Proper use of AC outlets, appliance connection, and avoiding overload.

High Altitude Operation

Considerations for generator performance and modifications at high altitudes.

Maintenance

Maintenance Safety

Safety precautions to take before performing any maintenance or repairs.

Maintenance Schedule Overview

Recommended service intervals for various generator components.

Engine Oil Change Procedure

Detailed steps for draining and refilling engine oil.

Air Cleaner Service

Instructions for cleaning and maintaining the air cleaner for optimal performance.

Fuel Sediment Cup Cleaning

Procedure for cleaning the fuel sediment cup to prevent carburetor issues.

Spark Plug Service

Steps for inspecting, cleaning, gapping, and replacing the spark plug.

Spark Arrester Maintenance

How to clean and inspect the spark arrester for proper function.

Storage Procedures

Troubleshooting

Specifications

Wiring Diagram

Generator Systems and Alarms

Intelligence Protect Switch Function

How the protect switch indicates load status and manages output.

Automatic Generator System (AGS)

Operation of the AGS for automatic power backup and restoration.

Alarm System Indicators

Meaning of indicator lights for oil level and engine status.

Summary

Safety Information

Operator Responsibility

Key responsibilities for safe generator operation and supervision.

Carbon Monoxide Hazards

Risks of poisonous carbon monoxide gas from engine exhaust in enclosed areas.

Electric Shock Hazards

Dangers of electrocution from generator misuse in wet conditions or improper connections.

Fire and Burn Hazards

Risks associated with hot exhaust system, flammable fuel, and proximity to materials.

Generator Components

Engine Key and Controls

Explanation of the engine key positions for starting and stopping.

Recoil Starter Operation

Instructions for using the recoil starter to begin engine operation.

Fuel Valve and Choke Rod

How to operate the fuel valve and choke rod for engine starting.

Ground Terminal and Protectors

Description of the ground terminal, DC circuit protector, and oil alert system.

Wattage Reference Chart

Pre-Operation Check

Starting and Stopping the Engine

Operating Instructions

Connections to a Building Electrical System

Requirements for safely connecting the generator to a building's electrical grid.

AC Applications and Overload

Proper use of AC outlets, appliance connection, and avoiding overload.

High Altitude Operation

Considerations for generator performance and modifications at high altitudes.

Maintenance

Maintenance Safety

Safety precautions to take before performing any maintenance or repairs.

Maintenance Schedule Overview

Recommended service intervals for various generator components.

Engine Oil Change Procedure

Detailed steps for draining and refilling engine oil.

Air Cleaner Service

Instructions for cleaning and maintaining the air cleaner for optimal performance.

Fuel Sediment Cup Cleaning

Procedure for cleaning the fuel sediment cup to prevent carburetor issues.

Spark Plug Service

Steps for inspecting, cleaning, gapping, and replacing the spark plug.

Spark Arrester Maintenance

How to clean and inspect the spark arrester for proper function.

Storage Procedures

Troubleshooting

Specifications

Wiring Diagram

Generator Systems and Alarms

Intelligence Protect Switch Function

How the protect switch indicates load status and manages output.

Automatic Generator System (AGS)

Operation of the AGS for automatic power backup and restoration.

Alarm System Indicators

Meaning of indicator lights for oil level and engine status.

Overview

The Pulsar 3500 Watt Generator is a portable power source designed to provide electricity for various applications, from household essentials to DIY and job site tools. It is equipped with a robust engine and a range of features to ensure safe and efficient operation.

Function Description

The primary function of the Pulsar 3500 Watt Generator is to convert mechanical energy from its internal combustion engine into electrical energy. This electricity can then be used to power a variety of appliances, tools, and equipment through its output receptacles. The generator is designed to be a reliable source of power, especially during outages or in locations where grid power is unavailable. It features both 120V and 120V/240V twist-lock outlets, catering to different power requirements. An Oil Alert system is integrated to prevent engine damage by automatically stopping the engine if the oil level falls below a safe limit. Additionally, an AC Circuit Breaker protects the generator from short circuits and overloads by automatically switching off the circuit when necessary.

Usage Features

Operating the Pulsar 3500 Watt Generator involves several key steps and safety considerations. Before starting, users must perform a pre-operation check, which includes verifying the engine oil level and fuel supply. The generator uses unleaded gasoline with an octane rating of 86 or higher, and it is crucial to refuel outdoors, away from heat, sparks, and flames. The fuel valve lever controls the flow of fuel to the carburetor, and the choke rod is used to enrich the fuel mixture for cold starts.

Starting the engine can be done via the engine switch, which has OFF, ON, and START positions. For a cold engine, the choke should be in the CLOSED position. The recoil starter is used to manually start the engine by pulling the starter grip briskly after feeling resistance. Once the engine starts, the choke should be moved to the OPEN position as the engine warms up.

When connecting appliances, it's important to ensure they are in good working order and that their electrical rating does not exceed the generator's capacity. The AC circuit breaker should be in the OFF position before connecting a load and then switched ON after the engine has started. The generator also features a DC circuit protector, which automatically shuts off the DC battery charging circuit if overloaded or if there's a problem with the battery connections.

For high-altitude operation, the carburetor's air/fuel mixture may need modification to prevent decreased performance and increased fuel consumption. This modification should be performed by a dealer. Improper connections to a building's electrical system can be hazardous, potentially causing electrocution or fire, and require installation of an isolation switch by a qualified electrician.

The generator also includes an Intelligence Protect Switch and an Automatic Generator System (AGS). The Intelligence Protect Switch indicates load status with green (rated power) and red (maximum power) lights, and automatically switches off output if the maximum power is exceeded for more than a minute. The AGS allows the generator to automatically start and generate power when grid electricity goes out, and then cut off and reconnect to grid power when it returns to normal.

Maintenance Features

Regular maintenance is crucial for the safe, economical, and trouble-free operation of the Pulsar 3500 Watt Generator. A detailed maintenance schedule is provided, outlining tasks to be performed at specific intervals (e.g., every month or 20 hours, every 3 months or 50 hours, etc.).

Key maintenance tasks include:

  • Engine Oil Change: The engine oil level should be checked before each use. For oil changes, the engine should be warm to ensure complete draining. The drain plug and sealing washer are removed, the old oil is drained, and then the plug is reinstalled and tightened before refilling with recommended 4-stroke motor oil (API service classification SJ, SAE 10W-30 for general use).
  • Air Cleaner Service: The air cleaner element needs regular cleaning, especially in dusty conditions, to prevent restricted airflow to the carburetor. This involves removing, washing, thoroughly drying, and lightly oiling the element before reinstallation.
  • Fuel Sediment Cup Cleaning: The sediment cup, located between the fuel tank and carburetor, prevents dirt and water from entering the carburetor. It should be cleaned by turning the fuel valve to OFF, removing the cup, O-ring, and filter, cleaning them with a nonflammable solvent, and then reassembling.
  • Spark Plug Service: The spark plug should be inspected regularly for deposits and proper gapping (0.028-0.031 inches or 0.70-0.80 mm). If cracked, chipped, or fouled, it should be replaced. The gap can be adjusted by carefully bending the side electrode.
  • Spark Arrester Maintenance: The spark arrester, located in the muffler, needs to be serviced every 100 hours to maintain efficiency. This involves removing it, cleaning carbon deposits from the screen with a brush, and inspecting for damage before reinstallation.

For extended storage, specific procedures are recommended to prevent hard starting. This includes adding gasoline conditioner, draining the carburetor float bowl and fuel sediment cup, and adding engine oil to the cylinder head before pulling the recoil starter slowly to distribute the oil. After storage, the old gasoline should be drained and fresh gasoline added before starting.

Pulsar PG3500 Specifications

General IconGeneral
ModelPG3500
Starting SystemRecoil
Fuel TypeGasoline
Starting Watts3500W
Running Watts3000W
AC Output120V
Engine Type4-stroke, OHV
DC Output12V/8.3A