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PVI Industries TURBOPOWER 99 - User Manual

PVI Industries TURBOPOWER 99
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PV500-12 05/13 1
INSTALLATION & MAINTENANCE MANUAL
TURBOPOWER
®
99 GAS WATER HEATER
MODELS: (742, 1485, 2228, 2971) N, P, L, SS (330, 425, 600, 950, 1200) A-TP
Installation and service must be performed by a qualified service installer, service agency or the gas supplier.
IMPORTANT: THIS MANUAL CONTAINS INFORMATION REQUIRED FOR INSTALLATION, OPERATION AND
MAINTENANCE OF THIS EQUIPMENT. READ AND FOLLOW THE INFORMATION IN THIS MANUAL AND ALL OTHER
PROVIDED INSTRUCTIONS, LABELS AND MARKINGS BEFORE INSTALLING, OPERATING OR SERVICING THIS
UNIT.
TO THE INSTALLER: After installation, these instructions must be given to the equipment user or left near the appliance.
SPECIAL INSTRUCTIONS TO THE OWNER: Retain this manual for future reference. These instructions contain important
information that will help you in maintaining and operating this appliance.
PVI INDUSTRIES, LLC - Fort Worth, Texas 76111 - www.pvi.com - Phone 1-800-433-5654

Table of Contents

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Summary

Safety Considerations

Product Safety Information: Refractory Ceramic Fiber Product with Crystalline Silica

Product contains refractory ceramic fiber and crystalline silica, posing inhalation risks.

Important Safety Note: Scalding Hazards

Product Description

Standard Features and Equipment

Warranty

Details warranty coverage and exclusions for product installation and operation.

Water Heater Installation

Checking Equipment Before You Install

Inspect unit and parts upon receipt for damage or shortages before installation.

Codes and Requirements

Installation must comply with local, national, and industry codes, including electrical.

Site Selection and Clearances

Guidelines for choosing an indoor location and maintaining safe clearances.

Water Heater Installation Procedures

Installation Procedures

Step-by-step instructions for the physical installation of the water heater unit.

Service and Combustible Clearances

Specifies recommended clearances for service access and to combustible materials.

Condensation Neutralization and Disposal

Combustion and Ventilation Air

Remote Air Intake Systems

Vertical or Horizontal Remote Air Option

Details the requirement for a factory or site-installed remote combustion air inlet option.

Remote Air Piping Design

Guidance on designing remote air piping, including vertical, horizontal, and material choices.

Maximum Allowed Combustion Air Vent Length (Equivalent Length)

Table specifying maximum equivalent lengths for combustion air vent pipes.

Venting Products of Combustion

Vent System Design and Construction

Procedures for designing, constructing, and assembling vent systems, including materials.

Venting Multiple Units and Max Lengths

Rules for venting multiple units and maximum allowed vent lengths.

Horizontal and Vertical Venting Through a Wall or Roof

Gas Supply and Piping

Inlet and Manifold Pressure

Specifies required inlet and manifold gas pressures for unit operation.

Gas Piping Size Selection

Provides guidance for selecting appropriate gas pipe sizes based on capacity and distance.

Gas Supply and Piping Procedures

Pressure Testing and Gas Connection

Procedures for pressure testing, isolating the appliance, and making gas connections.

Gas Train and Controls Certification

Note on the unit's gas train and controls assembly being tested to safety standards.

Gas Control Trains Components

Lists components of gas control trains and cautions against tampering.

General Information

Temperature and Pressure Relief Valve(s)

Instructions for piping the relief valve discharge to a drain.

Control Panel Readouts

Description of lower LED readout and high water temperature limit controls.

Thermal Expansion and Cathodic Protection

Discusses thermal expansion issues and states the unit does not use cathodic protection.

TempTrac Electronic Controller Panel

Principle of Operation and Displays

Explains controller function, lower LED for water temp, and upper LED for flue gas temp.

Control Buttons Overview

Lists and explains the function of each button on the controller panel.

TempTrac Controller Operation

Viewing and Changing Setpoints

Instructions on how to view and adjust the desired water temperature setpoint.

Modifying Other Parameters

Instructions for accessing and changing other adjustable parameters on the controller.

TempTrac Controller Alarms

LED Display Alarm Messages

Lists alarm messages, their causes, results, and recommended actions.

Remote Connections - Terminal Strip

Remote Master Control Terminals (R1-R2)

Terminal function for remote activation/de-activation via relay or controller.

Remote Alarm and Equipment Terminals

Terminals for remote alarm signaling and activating/proving external equipment.

Start-Up Procedure

Periodic Maintenance

Diagrams

PVI Industries TURBOPOWER 99 Specifications

General IconGeneral
CategoryWater Heater
ManufacturerPVI Industries
ModelTURBOPOWER 99
Frequency50/60 Hz
Phase3
Protection ClassIP24
Heating ElementIncoloy
ThermostatAdjustable

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