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PVI Industries 40L125A-MXIF - User Manual

PVI Industries 40L125A-MXIF
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PV500-50 08/14
INSTALLATION & MAINTENANCE MANUAL
MAXIM 3
WATER HEATER
MODELS (40, 50, 75, 90, 100) L 125 A-MXIF
MODELS (50, 75, 90, 100) L (250, 300) A-MXIF
Installation and service must be performed by a qualified service installer, service agency or the gas supplier.
IMPORTANT: THIS MANUAL CONTAINS INFORMATION REQUIRED FOR INSTALLATION, OPERATION AND
MAINTENANCE OF THIS EQUIPMENT. READ AND FOLLOW THE INFORMATION IN THIS MANUAL AND ALL OTHER
PROVIDED INSTRUCTIONS, LABELS AND MARKINGS BEFORE INSTALLING, OPERATING OR SERVICING THIS UNIT.
TO THE INSTALLER: After installation, these instructions must be given to the equipment user or left near the appliance.
SPECIAL INSTRUCTIONS TO THE OWNER: Retain this manual for future reference. These instructions contain
important information that will help you in maintaining and operating this appliance.
PVI INDUSTRIES, LLC - Fort Worth, Texas 76111 - Web www.pvi.com - Phone 1-800-433-5654
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Summary

Safety Considerations

Product Safety Information

Product safety information regarding refractory ceramic fiber and crystalline silica hazards.

Product Description Component, Controls and Connection Locations

Water Heater Installation

Checking Equipment Before You Install

Inspect the unit and its parts for damage upon receipt.

Codes

Installation must comply with local and national codes and standards.

Electrical Requirements

Details on the electrical supply and grounding requirements for the appliance.

Handling and Location

Guidelines for safe handling, lifting, and choosing the installation location.

Service Clearances

Required space around the appliance for service and inspection.

Clearances To Combustible Surfaces

Minimum distances required from the appliance to combustible materials.

General Piping Guidelines

Inlet and Outlet Connections

Instructions for connecting water inlet and outlet piping, avoiding galvanized materials.

Building Return Piping

Guidance on connecting the building return piping to the water heater inlet.

Gas Supply and Piping

Gas Train and Controls Certification

Information on the certification of the gas train and controls assembly.

Gas Control Train

Description of the components included in the gas control train.

Inlet Pressure

Requirements for measuring and maintaining proper gas inlet pressure.

Manifold Pressure

Guidance on measuring and checking manifold pressure at the burner.

Gas Piping Size

Tables and guidance for selecting appropriate gas pipe sizes.

Appliance Isolation during Gas Supply Piping Pressure Test

Procedures for isolating the appliance during gas supply piping pressure tests.

Gas Connection

Safe and proper methods for connecting the gas supply to the unit.

Combustion and Ventilation Air

Equipment Located In Confined Spaces

Requirements for combustion and ventilation air when unit is in confined spaces.

Maximum Allowed Remote Combustion Air Inlet Length

Guidelines for the maximum allowable length of remote combustion air inlet ducts.

Remote Combustion Air Cap

Requirement for a UL Listed air intake vent termination cap for remote air systems.

Vertical or Horizontal Remote Air Duct Termination

Specifications for terminating vertical or horizontal remote air ducts.

Remote Air Consideration for Combined Remote Air Ducting

Guidance on using separate intake piping for combined remote air ducting.

Venting

Venting the unit using Category I, III or IV Venting Materials

Instructions for using Category I, III, or IV venting materials for the appliance.

CATEGORY I VENTING

Details and requirements for Category I venting installations.

CATEGORY III or IV VENTING

Details and requirements for Category III or IV venting installations.

Operating and Safety Controls

Temperature and Pressure Relief Valve(s)

Information on the Temperature and Pressure (T&P) relief valve installation and function.

Operating Temperature Control

How to adjust the digital operating control for desired water temperature.

High Water Temperature Limit Control

Details on the adjustable high limit controls for maximum water temperature.

Cathodic Protection

Notes on cathodic protection and potential hydrogen gas production.

Electronic Low Water Cut-off (Optional)

Operation of the optional electronic low water cut-off control.

TEMPTRAC ELECTRONIC CONTROLLER PANEL

Principle Of Operation

Explanation of how the TempTrac digital control operates the water heater.

Lower LED Readout

Description of the lower LED display showing stored water temperature.

Upper Led Readout

Description of the upper LED display and its optional probe readings.

Control Buttons

Explanation of the function of each button on the TempTrac control panel.

To View The Setpoint

Steps to view the current temperature setpoint on the controller.

To Change The Setpoint

Procedure for adjusting the temperature setpoint on the controller.

To Change Other Parameters

Steps to modify other parameters on the TempTrac controller.

LED Display Alarm Messages

Interpretation of alarm messages displayed on the controller's LED readouts.

Remote Connections - Terminal Strip

Making BMS;BAS remote connections for analog and binary (on;off) signals

Guide for making remote connections for Building Management Systems.

Sequence of Operation

Initial Startup

Initial Startup Requirements

Prerequisites and conditions that must be met before initial startup.

Tools and Instrumentation Required

List of necessary tools and instruments for performing initial startup.

Resources

List of resources available for support, including manuals and technical help.

On Site Considerations

Factors to consider at the installation site before startup.

Startup Procedure

Step-by-step instructions for safely starting up the water heater.

Troubleshooting Guide

Replacement Parts

Control Panel

Diagram and reference for the control panel components.

Control Panel Components

List of part numbers and descriptions for control panel components.

Burner Assembly

Diagram showing the burner assembly and its various parts.

Burner Assembly Components

List of part numbers and descriptions for burner assembly components.

Periodic Maintenance

Recommended Maintenance Schedule

PVI Industries 40L125A-MXIF Specifications

General IconGeneral
CategoryWater Heater
ManufacturerPVI Industries
Model40L125A-MXIF
Voltage480V
BrandPVI

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