23
GB
GP2 SERIES GENIUS 500/1200 - REV001A
MAINTENANCE
POS. DESCRIPTION
12 Screw
13 Anodized windlass cover
14 Screw for pressure lever
15 Spring for pressure lever
16 Pressure lever
17 Sensor
18 Gasket watertight
19 Bearing
20 Output gear
21 Shaft series
22 Plug
23 Long shaft series
24 Key
25 Circlip
26 Bearing
27 Gear
28 Gear
29 Anodized windlass base
30 Screw
31 Motor
32 Screw
33 Plug
34 Plug
35 Washer
36 Roller bearing cage
37 Gear wheel
38 Gear motor shaft
39 Gasket/jig
40 Studs
41 Washer
42 Spring washer
43 Nut
44 Spacer
45 O-ring
WARNING:
make sure the electrical power to the motor
is switched off when working manually on the windlass.
Carefully remove the chain from the gypsy.
Quick
®
windlasses are manufactured with materials resistant
to marine environments. In any case, any salt deposits on the
outside must be removed periodically to avoid corrosion and
damage to the equipment. The parts where salt may have built
up should be washed thoroughly with fresh water.
Once a year, the drum and the gypsy are to be taken apart as
follows:
MOD. FF
VERSION WITH FREEFALL SYSTEM
(see drawing on page 21)
Use the handle (1) to unscrew the gypsy cover (
N
); loosen screw
(
H
) and take off the gypsy cover.
Loosen the screws (5) of the chain stripper (7) and remove it;
remove the gypsy (4).
MOD. 1200
NO-DRUM VERSION
Use the handle (1) to remove the gypsy cover (2); remove the
top clutch cone (3); loosen the fixing screws (5) of the chain
stripper (7) and remove it and pull off the gypsy (4).
MOD. 1200 D
DRUM VERSION
Use the handle (1) to loosen the bush (8); pull off the drum (9)
and the top clutch cone (3); loosen the fixing screws (5) of the
rope/chain stripper (7) and remove it. Pull off the gypsy (4).
MOD. FF - MOD. 1200 - MOD. 1200 D
Clean all the parts removed to avoid corrosion, and grease the
shaft thread (21, 23 or A) and the gypsy (4) where the clutch
cones rest (use grease suitable for marine environment) (3).
Remove any oxide deposits from the terminals of the electric
motor and the reversing contactor unit; grease them.