Quick DP Series - User Manual

REV 000A
DP Series
DP1_P 300 500
DP2_P 300 500 700 1000
DP3_P 700 1000
DP3 1500
VERTICAL WINDLASSES
EN - INSTALLATION AND USER'S MANUAL

Summary

Information about the product

Model code

Explains the structure and meaning of the product model code.

DP1 Technical Data

Provides detailed technical specifications for the DP1 series windlasses.

DP2 Technical Data

DP3 Technical Data

Supply and equipment

Standard supply and material included in the package

Lists all standard components and materials provided with the windlass.

Tools required for installation

Details the specific tools needed for the installation process.

Recommended Quick accessories not included

Lists optional accessories recommended by the manufacturer.

Introduction

Important notes

Highlights safety and operational notes for using the windlass.

Precautions

General safety precautions for the operation and use of the windlass.

Precautions for the installer

Specific safety guidelines and requirements for installers.

Installation

Installation requirements

Details the necessary conditions and preparations for installation.

Installation procedures

Step-by-step instructions for installing the windlass.

Flange mounting DPSeries 700 W - 1000 W

Instructions for flange mounting the 700W and 1000W models.

Motorgearbox rotation

Guidance on how to rotate the motorgearbox for optimal positioning.

Wiring diagram

Example of connection DP1-DP2 P 300 W - 500 W

Illustrates the wiring connections for DP1/DP2 300W-500W models.

Example of connection DP2 P 700 W - 1000 W; DP3 1500 W

Illustrates wiring for DP2 700W/1000W and DP3 1500W models.

Cautions & Use

Important cautions

Key safety warnings and operational guidelines for using the windlass.

Clutch use

Explains the function and operation of the clutch mechanism.

Troubleshooting

Maintenance

Product disposal

List of components DP1

List of components DP2

List of components DP3

List of motorgearbox components

Spare parts

Dimensions

Overview

1. Function Description
2. Important Technical Specifications
   1. DP1 Series (P - /D and P HI SPEED)
   2. DP2 Series (P - /D and P HI SPEED)
   3. DP3 Series (P - /D)
3. Usage Features
4. Maintenance Features

This document is an installation and user's manual for the Quick DP Series Vertical Windlasses, designed and manufactured by Quick S.P.A. in Italy. The manual covers three main models: DP1, DP2, and DP3, with various power options and configurations.

Function Description

The Quick DP Series Vertical Windlasses are designed specifically for weighing anchor on boats. They are not intended for any other type of operation. The windlasses are equipped to handle both chain and rope, with specific gypsy designs for different chain and rope sizes. They can be operated electrically via various control accessories or manually using a handle.

Important Technical Specifications

The DP Series windlasses come in several power configurations and voltage options (12V and 24V). Key technical specifications include:

DP1 Series (P - /D and P HI SPEED)

• Power Options: 300W, 500W (standard and Hi-Speed).
• Maximum Instantaneous Pull:
  • 300W: 370 kg (815.7 lb)
  • 500W: 660 kg (1455.0 lb)
  • 500W Hi-Speed: 600 kg (1322.8 lb)
• Maximum Work Load:
  • 300W: 120 kg (264.5 lb)
  • 500W: 200 kg (440.9 lb) (12V), 220 kg (485.0 lb) (24V)
  • 500W Hi-Speed: 170 kg (374.8 lb) (12V), 200 kg (440.9 lb) (24V)
• Recovery Speed (with 6mm chain gypsy):
  • 300W: 26.3 m/min (86.3 ft/min) (max), 22.5 m/min (73.8 ft/min) (work load)
  • 500W: 25.2 m/min (83.0 ft/min) (max), 18.5 m/min (60.7 ft/min) (12V work load), 19.3 m/min (63.3 ft/min) (24V work load)
  • 500W Hi-Speed: 39.0 m/min (128.0 ft/min) (max), 28.5 m/min (93.5 ft/min) (12V work load), 28.0 m/min (91.8 ft/min) (24V work load)
• Current Consumption at Work Load: 60A (300W), 80A (500W 12V), 40A (500W 24V), 100A (500W Hi-Speed 12V), 50A (500W Hi-Speed 24V).
• Minimum Motor Cable Cross Section (for L < 20m): 16 mm² (AWG5) for 300W, 10 mm² (AWG7) for 500W (24V), 25 mm² (AWG3) for 500W Hi-Speed (12V).
• Circuit Breaker: 50A (300W), 60A (500W 12V), 40A (500W 24V), 80A (500W Hi-Speed 12V), 40A (500W Hi-Speed 24V).
• Deck Thickness: 20-30 mm (25/32" ÷ 1" 3/16).
• Weight (without drum): 8.3 kg (18.3 lb).
• Weight (with drum): 9.3 kg (20.5 lb).
• Gypsy Chain Sizes: 6mm, 1/4" (DIN 766, ISO, BBB).

DP2 Series (P - /D and P HI SPEED)

• Power Options: 300W, 500W (standard and Hi-Speed), 700W, 1000W.
• Maximum Instantaneous Pull:
  • 300W: 370 kg (815.7 lb)
  • 500W: 660 kg (1455.0 lb)
  • 500W Hi-Speed: 600 kg (1322.8 lb)
  • 700W: 680 kg (1499 lb)
  • 1000W: 930 kg (2050 lb)
• Maximum Work Load:
  • 300W: 120 kg (264.5 lb)
  • 500W: 200 kg (440.9 lb) (12V), 220 kg (485.0 lb) (24V)
  • 500W Hi-Speed: 170 kg (374.8 lb) (12V), 200 kg (440.9 lb) (24V)
  • 700W: 300 kg (661 lb) (12V), 320 kg (705 lb) (24V)
  • 1000W: 420 kg (925 lb) (12V), 480 kg (1058 lb) (24V)
• Recovery Speed (with 6mm chain gypsy for 300/500W, 7mm chain gypsy for 700/1000W):
  • 300W: 29.2 m/min (95.8 ft/min) (max), 24.4 m/min (73.8 ft/min) (work load)
  • 500W: 28.9 m/min (94.8 ft/min) (max), 24.3 m/min (60.7 ft/min) (12V work load), 24.1 m/min (63.3 ft/min) (24V work load)
  • 500W Hi-Speed: 43.0 m/min (141.1 ft/min) (max), 34.5 m/min (93.5 ft/min) (12V work load), 35 m/min (91.8 ft/min) (24V work load)
  • 700W: 22.6 m/min (74.15 ft/min) (max), 11.6 m/min (38 ft/min) (work load)
  • 1000W: 31.2 m/min (102.4 ft/min) (max), 16.5 m/min (54 ft/min) (work load)
• Current Consumption at Work Load: 65A (300W), 80A (500W 12V), 40A (500W 24V), 100A (500W Hi-Speed 12V), 50A (500W Hi-Speed 24V), 95A (700W 12V), 50A (700W 24V), 130A (1000W 12V), 75A (1000W 24V).
• Minimum Motor Cable Cross Section (for L < 20m): 16 mm² (AWG5) for 300W, 10 mm² (AWG7) for 500W (24V), 25 mm² (AWG3) for 500W Hi-Speed (12V), 25 mm² (AWG3) for 700W (12V), 10 mm² (AWG7) for 700W (24V), 35 mm² (AWG2) for 1000W (12V), 16 mm² (AWG5) for 1000W (24V).
• Circuit Breaker: 50A (300W), 60A (500W 12V), 40A (500W 24V), 80A (500W Hi-Speed 12V), 40A (500W Hi-Speed 24V), 50A (700W 12V), 40A (700W 24V), 80A (1000W 12V), 50A (1000W 24V).
• Deck Thickness: 25-50 mm (63/64" ÷ 1" 31/32).
• Weight (without drum): 9.0 kg (19.8 lb) for 300/500W, 12.8 kg (28.2 lb) for 700W, 14.2 kg (31.3 lb) for 1000W.
• Weight (with drum): 9.8 kg (21.6 lb) for 300/500W, 13.7 kg (30.2 lb) for 700W, 15.1 kg (33.3 lb) for 1000W.
• Gypsy Chain Sizes: 6mm, 7mm, 1/4", 8mm, 5/16", 5/6" (DIN 766, ISO, G4, BBB).
• Rope Sizes: 1/2".

DP3 Series (P - /D)

• Power Options: 700W, 1000W, 1500W.
• Maximum Instantaneous Pull:
  • 700W: 850 kg (1873.9 lb)
  • 1000W: 1000 kg (2204.6 lb)
  • 1500W: 1100 kg (2425.1 lb)
• Maximum Work Load:
  • 700W: 250 kg (551.1 lb) (12V), 300 kg (661.4 lb) (24V)
  • 1000W: 370 kg (815.7 lb) (12V), 450 kg (992 lb) (24V)
  • 1500W: 470 kg (1036.2 lb) (12V), 540 kg (1190.5 lb) (24V)
• Recovery Speed (with 8mm chain gypsy):
  • 700W: 27.4 m/min (89.9 ft/min) (max), 14.4 m/min (47.2 ft/min) (work load)
  • 1000W: 39.6 m/min (129.9 ft/min) (max), 20.4 m/min (66.9 ft/min) (work load)
  • 1500W: 29.2 m/min (95.8 ft/min) (max), 16.3 m/min (53.5 ft/min) (work load)
• Current Consumption at Work Load: 90A (700W 12V), 55A (700W 24V), 140A (1000W 12V), 80A (1000W 24V), 155A (1500W 12V), 85A (1500W 24V).
• Minimum Motor Cable Cross Section (for L < 20m): 25 mm² (AWG3) for 700W (12V), 10 mm² (AWG7) for 700W (24V), 35 mm² (AWG2) for 1000W (12V), 16 mm² (AWG5) for 1000W (24V), 50 mm² (AWG0) for 1500W (12V), 25 mm² (AWG7) for 1500W (24V).
• Circuit Breaker: 50A (700W 12V), 40A (700W 24V), 80A (1000W 12V), 50A (1000W 24V), 100A (1500W 12V), 50A (1500W 24V).
• Deck Thickness: 25-50 mm (63/64" ÷ 1" 31/32) for 700/1000W, 30-50 mm (1" 3/16" ÷ 1" 31/32) for 1500W.
• Weight (without drum): 16.4 kg (36 lb) for 700W, 17.4 kg (38 lb) for 1000W, 21.3 kg (46 lb) for 1500W.
• Weight (with drum): 18.4 kg (40 lb) for 700W, 19.4 kg (42.2 lb) for 1000W, 23.2 kg (51 lb) for 1500W.
• Gypsy Chain Sizes: 8mm, 5/16", 10mm, 3/8" (DIN 766, ISO, G4, BBB, ISO P.30).
• Rope Sizes: 1/2", 9/16", 5/8".

Usage Features

• Operation: The windlass can be operated electrically using various Quick® accessories (control boards, push-button panels, foot switches, chain counters, radio controls) or manually.
• Clutch System: A clutch mechanism allows for manual disengagement of the gypsy from the main shaft, enabling free-fall anchoring. Re-engagement is done by turning the handle clockwise.
• Motorgearbox Rotation: The motorgearbox can be rotated every 45° in relation to the windlass base, offering flexibility in installation.
• Flange Mounting (700W - 1000W models): The flange can be fixed on both sides of the gearbox, and the gearbox can be rotated 180° to change mounting modes, maintaining overall dimensions.
• Safety Precautions:
  • Always supervise the work area during operation.
  • Deactivate the windlass when not in use.
  • Ensure no bathers are nearby before dropping anchor.
  • Secure the chain with a retainer before sailing.
  • Never operate the windlass electrically with the handle inserted.
  • Install a circuit breaker for motor protection and accidental activation prevention.
  • Secure the anchor to fixed points (chain stopper or bollard) after anchoring; the windlass is not a sole securing device.
  • Isolate the windlass from the electrical system during navigation.
• Installation Requirements:
  • Proper alignment of the gypsy with the bow roller is crucial.
  • A positive chain tilt of up to 10° is allowed; excessive negative tilt can interfere with the windlass base.
  • Ensure the deck surfaces are parallel; compensate for differences if necessary.
  • Verify sufficient peak depth and bow roller height to prevent chain jamming.
  • Use the provided drilling template for accurate hole placement.
  • Smooth the rope/chain passage hole to prevent damage.

Maintenance Features

• Regular Cleaning: Windlasses are made of marine-resistant materials, but periodic removal of salt deposits from external surfaces is essential to prevent corrosion. Thoroughly wash surfaces with fresh water.
• Annual Disassembly and Greasing: Once a year, disassemble the gypsy and drum (if applicable) according to the provided sequence. Clean all removed parts and grease the shaft thread and clutch cones with marine grease.
• Electrical Terminal Maintenance: Remove any oxide deposits from the electric motor terminals and the reversing contactor unit, then grease them.
• Professional Servicing: If required, the windlass must be disassembled by qualified personnel.
• Troubleshooting:
  • If the windlass stops and the circuit breaker has not tripped, wait a few seconds and try again (avoid continuous button pressing).
  • If the circuit breaker has tripped, reset it and wait a few minutes before trying again.
  • If the windlass remains blocked after several attempts, move the boat to release the anchor.
• Product Disposal: At the end of its life, the product must be dismantled by qualified personnel. Dispose of materials according to local regulations, separating recyclable components and hazardous substances. Do not dispose of as domestic waste.

Quick DP Series Specifications