EasyManua.ls Logo

Quincy Compressor QSD 65040-AB User Manual

Quincy Compressor QSD 65040-AB
86 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
QSD
Series
Oil-Free Rotary Screw Air Compressor
Instruction Manual
This manual contains important safety information and should be made available to
all personnel who operate and/or maintain this product. Carefully read this manual
before attempting to operate or perform maintenance on this equipment.
Manual No. 65040-AB
January 2001 Edition

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Quincy Compressor QSD 65040-AB and is the answer not in the manual?

Quincy Compressor QSD 65040-AB Specifications

General IconGeneral
ModelQSD 65040-AB
Max Pressure175 PSI
Phase3
Drive TypeBelt Drive
Voltage460V

Summary

Standard Warranty

Dimensional Data (Air-Cooled)

Dimensional Data (Water-Cooled)

Section I - General Information

Safety Precautions

Read and follow all instructions prior to installing or operating this compressor.

Safety Alert Symbols

Identifies hazard levels: Danger, Warning, and Caution.

Serial/Model Identification Plate

Location and importance of the serial/model plate for communication.

Spare Parts Ordering Information

Information on ordering genuine Quincy replacement parts.

Section II - System Description

Model Identification

Explanation of the model number coding system for QSD compressors.

General Description

Overview of the QSD compressor, its components, and construction.

The Compression Cycle and Air Flow

Detailed explanation of how air is compressed in the two-stage process.

Cooling System

Description of water-cooled and air-cooled cooling systems for the compressor.

Lubricating Fluid System

Explanation of the lubrication system, including pump, filter, and cooler.

Moisture Separator

Details on the function and placement of moisture separator/trap assemblies.

Capacity Control System

Explanation of Continuous Run and PowerSync II™ lift valve technology for capacity control.

Electrical System

Overview of the compressor's electrical system, power input, and control voltages.

Back-up Control System

Description of the backup control system for emergency operations.

Shutdown Conditions

List of conditions that will cause immediate shutdown of the unit.

Safety Sensors

Explanation of high air temperature (HAT) RTDs and switches for unit protection.

Indicators and Warning Lights

Description of main power light, discharge temperature, motor overload, and filter indicators.

Section III - Installation Procedures

Receiving and Inspection

Procedures for inspecting the compressor upon receipt and reporting damage.

Moving the Unit to the Installation Site

Guidelines for safely moving the compressor unit using forklifts or other means.

Location Requirements

Criteria for selecting an indoor installation site with proper ventilation and clearance.

Piping Connections and Fit-up

Instructions for connecting piping, avoiding strain, and proper fit-up.

Manual Shutoff Valve

Guidance on installing manual shut-off valves for safety and maintenance.

Pressure Relief Valves

Information on pressure relief valves, sizing, and safety standards.

Electrical Installation

Requirements for electrical supply, wiring, grounding, and protection.

Guards and Safety Labels

Importance of guards and safety labels for preventing hazards.

Water and Sewer Facilities

Requirements for water supply and sewer connections for water-cooled models.

Fluid Level Check

Procedure for checking and maintaining the fluid level using the sightglass.

Compressor and Fan Rotation Check

Instructions for verifying correct rotation of the compressor and fan motors.

Section IV - Operating Procedures

Pre-Start Checks

Checklist of items to verify before starting the compressor unit.

Starting the Compressor

Steps for safely starting the compressor and initial observation.

Normal and Emergency Shutdown

Procedures for stopping the compressor during normal operation and in emergencies.

Section V - Preparing for Maintenance or Service

Section VI - Servicing

General Safety Procedures

Important safety guidelines to follow while servicing the compressor.

Fluid Specifications and Recommendations

Details on recommended compressor fluids and potential issues with mixing.

Fluid Life and Analysis

Information on fluid lifespan, draining, and fluid analysis services.

Fluid and Air Filter Maintenance

Procedures for changing fluid filters and air filter elements.

Input Shaft Seal Replacement

Detailed steps for replacing the input shaft seal, including special tools.

Airend Sealing System

Description of the redundant shaft seal arrangement and buffing air system.

Section VII - Service Adjustments

Pressure Switch Adjustment

Procedure for adjusting the pressure switch settings for compressor load/unload.

Section VIII - PowerSync II™ Operation

Introduction to PowerSync II™

Overview of the PowerSync II™ control system and its capabilities.

Back-up Mode Operation

How to operate the compressor using the backup mode in case of electronic control failure.

Operational Modes: Continuous Run & Auto Dual

Explanation of Continuous Run and Auto Dual modes for single machine operation.

Multiple Machine Operation: Network Mode

Details on networking multiple compressors for coordinated operation.

Network Installation and Cabling

Instructions for wiring compressors together to form a network.

Startup Procedure and Diagnostics

Steps for powering up, running diagnostics, and starting the compressor.

Sensor and Communication Faults

Messages indicating sensor failures or communication problems.

Compressor Settings and Maintenance Displays

Navigation of setup menus for operating parameters and maintenance.

Cautionary and Shutdown Displays

Explanation of warning messages and conditions causing immediate unit shutdown.

Shutdown Log Messages

List and explanation of various shutdown alarms logged by the system.

Section IX - Troubleshooting

Failure to Start Issues

Common causes and corrective actions for compressor start-up failures.

Unscheduled Shutdown Causes

Troubleshooting steps for issues leading to unexpected compressor shutdowns.

Low Air Delivery and Filter Issues

Diagnosing and resolving problems with low air delivery and clogged filters.

High Discharge Air Temperature Causes

Troubleshooting excessive discharge air temperature.

Compressor Unload and Load Problems

Resolving issues with compressor unloading and loading functions.

Water, Pressure Relief, and Vent Bowl Issues

Troubleshooting excessive water, pressure relief valve exhaust, and vent bowl issues.

Thermal Overload Relays Tripping

Diagnosing and correcting thermal overload relay trips.

Low Delivery Pressure

Troubleshooting causes for reduced air delivery pressure.

High Interstage Pressure

Identifying causes for elevated interstage pressure.

Network Communication Issues

Diagnosing and resolving problems with network communication.

Erroneous Displays

Addressing incorrect or misleading information displayed by the system.

Section X - Maintenance Schedule

Related product manuals