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MedTrack CR60
Quinton MedTrack CR60 Service Manual
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000377-833
033387-005
Rev
New
®
TREADMILL
SERVICE
MANUAL
ClubTrack
®
ClubTrack
Plus
®
HR
ClubTrack
c
HR
ClubTrack
Plus
c
MedTrack
®
CR60
MedTrack
®
SR60
2
Table of Contents
Service Manual
1
Table of Contents
5
Overview
9
Product View
9
Medtrack
9
Configuration Plate
10
Power
10
Operation
10
Controllers
11
Theory of Operation
13
Controller Assembly
13
Treadmill Subassemblies
13
Overview
13
Headframe Assembly
14
Deck and Roller Assembly
14
Keypanel
14
User Inputs
15
Output Displays
15
Additional Functions
15
Ontroller to Treadmill Interface
15
HR Lubtrack Plus Interface
15
Headframe Assembly
15
Drive Board
16
Grade Motor Assembly and System
16
Input Power Module
16
Deck and Roller Assembly
16
Troubleshooting
18
Tools Required
18
Electrical Problems
19
Electronic Problems
20
Error Codes
20
Service Mode
22
Firmware Revision
22
Controller Keys
22
Displays
23
Tri-Color Display
23
Speed/Grade (Open-Loop Mode)
23
Speed
24
Grade
24
HR Clubtrack Plus LCD Display Test
24
HR Clubtrack Plus LCD Contrast
25
HR Clubtrack Plus LCD External RS232 Port Test
25
Testing Pin Signals on the Communications Cable
25
Heart Rate Monitoring Option
26
Mechanical Problems
27
Testing Heart Rate Accuracy
27
Receiver
27
Flow Charts
28
Drive Belt
28
Error Code Flow Chart: EPHI and EPLO
29
Error Code Flow Chart: E001
30
Error Code Flow Chart: E204
31
Error Code Flow Chart: E203
32
Repair/Replacement and Calibration
35
Cautions/Warnings
35
Tools
36
Field Functional Tests
37
Removing Treadmill Hood
37
Field Functional Test
38
Replacing the Configuration Plate
40
Replacing the Power Cord
41
Replacing the VSD Board/Card Cage Assembly
41
Replacing the Tensioner
43
Replacing the Poly-V Drive Belt
44
Test Speed Operation
44
Walk Belt Test Procedure
44
Replacing the Drive Motor
45
Installing the Front Shaft Retainer
45
Replacing the Transformer
47
Replacing the Grade Motor
48
Replacing the Grade Motor Chain
49
Replacing the Grade Potentiometer (POT)
50
Grade Pot Wires
50
Removing the Rack Gears
51
Reassembling the Rack Gears
52
Replacing a Jammed Rack Gear
53
Replacing the Pinion Shaft
55
Adjusting the Grade Limit Switches
56
Walk Deck Assembly
57
Replacing the Rollers
57
Replacing the Walk Belt or Deck
58
Replacing Compression Mounts
59
Replacing the Deck
59
Adjusting the Walk Belt
60
Walk Belt Tension
60
Walk Belt Tracking
61
Removing the Enclosure
62
Replacing the PCBA
63
Replacing the Fluorescent Tube (HR Clubtrack Plus)
64
Replacing the HR Receiver Assembly
64
Configuring the Controller
64
Removing the Keypanel
65
Replacing the Controller Cable
65
Cumulative Use
66
To Determine the Total Distance on each Treadmill
66
To Determine the Total Time of Treadmill Use
66
Calibration Procedures
67
Limited Access Switch
67
Disabling the Limited Access Switch
67
Grade Potentiometer (Grade Pot)
67
Speed Calibration
68
Grade Calibration
68
Preventive Maintenance
69
Visual Inspection
69
Cleaning the Exterior
69
Vacuuming under the Treadmill Hood
70
Battery
71
Belt Storage
71
Safety Requirements
72
Symbol Definitions
73
Specifications
74
Ontrollers
75
Percent Vs Angle Relationship for Treadmill Grade
80
Part Numbers
81
Accessories for Heart Rate Monitoring
85
Test the Controller Displays
86
Ield Unctional Tests
86
Omplete Field Functional Test
86
Microprocessor
87
Test the Multi Display
88
Test the Controller Operation
88
Test the Controller Keys
88
Test the Keypanel Displays
88
Test the Tri-Color Display
89
Test the Heart Rate Monitoring
89
Test the Grade Operation
89
Test the Deck Friction
90
Test Speed Operation
90
Field Tests
91
Test the Walk Belt Operation
91
Field Test
94
Field Test
96
Assembly Drawings
101
Source Control Drawing
102
Electrical Specifications
103
Regulatory Requirements
104
Dimensional Data
105
Drawings
108
Index
147
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Quinton MedTrack CR60 Specifications
General
Display
LCD
Maximum Speed
12 mph
Incline Range
0 to 15%
Speed Range
0.5-12 mph
Power Requirements
120V
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