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R&M LK10C022200 - User Manual

R&M LK10C022200
118 pages
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016024179900103001
-0 101106635 PS16792 10/1/2020
English
Original instructions
OWNER'S MANUAL FOR CHAIN HOIST
LK10C022200
101106635 - 1911-012-JB_Updated -
01602417990010-0.ORD 01.10.2020

Table of Contents

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Summary

GENERAL INTRODUCTION

Foreword: About this Manual

Guidance for safe operation, preventing damage, and understanding responsibilities.

Symbols Used in this Manual

Explains symbols used in the manual for speed indication and notes.

Safety Alert Symbols and Signal Words

Defines safety alert symbols (Danger, Caution, Warning) and their associated hazards.

Questions and Comments

Provides contact information for questions and comments regarding the manual and product.

Exclusion of Warranty

States the manufacturer makes no warranty regarding the manual's content or fitness for a particular purpose.

Manual Use

Emphasizes reading and understanding the manual for safe operation, servicing, and maintenance.

Environmental Information

Discusses environmental aspects, safe lubricant handling, and waste disposal.

Lifecycle Environmental Impacts

Lists the stages of the product's lifecycle from material production to recycling.

Energy Consumption

Highlights energy consumption during the use phase as the biggest environmental impact.

Terminology

Defines terms and abbreviations used throughout the manual for clear understanding.

SAFETY FIRST!

Personal Protective Equipment (PPE)

Lists and describes essential Personal Protective Equipment (PPE) for operator safety.

Fall protection

Outlines fall protection procedures and equipment for working at heights.

Fire Safety

Provides instructions for fire safety, including using appropriate extinguishers and evacuation.

Main Isolation Switch

Explains the function and importance of the main isolation switch for safe operation.

Emergency stop

Describes the function and proper use of the emergency stop button to halt motion.

Owner’s Responsibilities

Details the owner's responsibilities for maintaining safe operating conditions and requirements.

General Safety Issues

Lists general safety responsibilities for owners, including load safety, lighting, and maintenance.

Hoisting machinery designed working period (DWP)

Explains the concept of Designed Working Period (DWP) and its importance for equipment lifetime.

How to assess hoisting machinery designed working period

Describes the methods used by service organizations to assess the hoist's designed working period.

Intended use of the product

Defines the product's intended use and restrictions, emphasizing no modifications without approval.

Duty group

Explains how the duty group is determined based on usage and its impact on predicted lifetime.

Operating environment

Details the environmental conditions for safe and optimal operation and potential hazards.

Safety during installation

Lists essential safety precautions and responsibilities during the installation process.

Safety during Usage

Outlines owner's responsibilities regarding safe equipment usage by operators.

Safety during maintenance

Details precautions owners must take before and during product maintenance.

Lockout - Tagout Procedure

Explains the mandatory lockout-tagout procedures for installation, inspection, and maintenance.

Sound Intensity Level

Discusses noise generated by the hoist and factors affecting sound pressure levels.

IDENTIFICATION

Hoist identification data

Explains the information found on the hoist data plate for identification.

Hoist data plate for CE-labeled hoist

Details the fields and meaning of data on a CE-labeled hoist data plate.

Hoist data plate for CSA-labeled hoist

Details the fields and meaning of data on a CSA-labeled hoist data plate.

Motor identification data

Explains how to identify motor specifications from its data plate.

Traveling motor

Details the components and information found on a traveling motor data plate.

Manufacturer

Provides manufacturer contact information and address.

Standards and directives

Lists the standards and directives to which the product conforms.

CONSTRUCTION

Identifying key parts of the hoist

Illustrates and describes the main components of the hoist.

Main Functions

Introduces the main functional aspects of the hoist.

Hoisting function

Details the main components involved in the hoist's lifting and lowering function.

How the hoisting function works

Explains the kinematic chain and operational principles of the hoisting function.

Traveling function

Describes the components and operation of the hoist's traveling function.

Safety Functions

Lists and describes the safety functions integrated into the hoisting unit and trolley.

Signs

Introduces safety signs and their purpose.

Safety Signs

Provides examples of safety signs and their locations on the product.

INSTALLATION

Installation preparations

Details the initial steps and checks required before proceeding with the installation.

Fitting the chain bucket

Provides instructions for attaching the chain bucket to the hoist.

Lifting the hoist

Guides on how to safely lift the hoist using appropriate lifting devices.

Electrical connections

Outlines crucial safety precautions and procedures for making electrical connections.

Installing pendant cable

Step-by-step instructions for installing the pendant cable on the hoist.

Adjusting pendant cable length

Provides instructions on how to adjust the length of the pendant cable.

Connecting hoist to power supply

Details the procedure for connecting the hoist to the main power supply.

COMMISSIONING

Commissioning preparations

Lists essential preparations and checks required before commissioning the hoist.

Checks before first run

Outlines critical checks to be performed before the hoist's initial operation.

Before lifting

Provides safety guidelines and checks to perform before lifting any load.

Test run without load

Details the procedure for conducting a test run of the hoist without any load attached.

Test run with test load

Describes how to perform test runs with a designated test load to verify functionality.

After test runs

Lists final checks and procedures to complete after test runs.

INSTRUCTIONS FOR THE OPERATOR

Operator’s Responsibilities

Outlines the essential responsibilities and qualifications for hoist operators.

Control devices and their location

Explains the location and function of the hoist's control devices.

Controls for movements

Describes how control inputs affect the hoist's movement speed and stopping.

Controller

Emphasizes understanding control symbols for safe and correct operation.

Checks to Be Done Before Every Working Shift

Details critical pre-shift checks to ensure safe and efficient operation.

Checks to be performed by the operator

Lists specific visual and functional checks operators must perform before each shift.

Operational Checks with the Emergency Stop Button Pushed Down

Describes checks to verify the emergency stop button's functionality when pressed.

Controller Set Up

Outlines the steps to properly set up and prepare the controller for operation.

Operational checks with controller enabled

Lists operational checks to be performed with the controller enabled and power on.

Movements

Explains the directions of hoist and trolley movement and essential prerequisites.

Motor Control Methods

Discusses the various electrical drive circuits used to control the hoist motors.

Lifting and Lowering Motions

Details the steps and safety precautions for lifting and lowering loads.

Load Handling

Provides guidance on safe and efficient load handling techniques.

Traveling movements

Explains how to operate the trolley for horizontal movement and avoid hazards.

Load Control

Emphasizes correct techniques for controlling loads to prevent uncontrolled movements.

Safety procedure after using the hoist

Lists essential checks to ensure the hoist is in a safe condition after use.

Hand Signals and Other Methods of Communication

Discusses clear communication methods for operating the hoist with a signaler.

MAINTENANCE

Why You Must Care About Maintenance

Explains the importance of regular maintenance for safety, reliability, and durability.

Service Personnel

Specifies who is authorized to perform detailed examinations and maintenance.

Inspections

Outlines requirements for regular inspections by operators and service personnel.

Daily Inspections

Refers to operator checks listed in the 'Instructions for the Operator' chapter.

Monthly inspections

States that monthly inspections include daily checks plus additional items.

Quarterly inspections

Lists quarterly inspection items, including daily, monthly, and specific checks.

Annual inspections

Details annual inspection items, combining daily, monthly, quarterly, and specific checks.

Checking the brake lining

Provides instructions on how to check the brake lining for wear using a caliper.

Adjusting the friction torque limiter

Guides on how to adjust the friction torque limiter to ensure correct overload protection.

Lubrication

Introduces lubrication requirements and general instructions for maintaining the hoist.

General lubrication instructions

Provides general advice on handling lubricants and their proper use.

Lubrication instructions for the chain

Details the initial and ongoing lubrication procedures for the hoist chain.

Lubrication charts

Presents charts detailing lubrication intervals for various hoist components.

Lubricant information

Lists specific lubricants and quantities for traveling and hoisting transmissions.

Approaching Theoretical Calculated Lifetime

Discusses ensuring safe operation by maintaining working conditions and standards.

General overhaul

Explains the process and requirements for performing a general overhaul on the hoist.

Returning product to use after long period out of service

Provides instructions for checks needed before returning the hoist to service after storage.

DISMANTLING

Dismantling the Product

Outlines safety precautions and procedures for dismantling the hoist.

Disposal of Waste Material

Provides guidance on proper waste handling and recycling of hoist components.

TECHNICAL DATA

Technical features

States that basic technical specifications are found on the hoist's data plate.

Tightening torques

Lists recommended tightening torques for steel bolts used in the product.

APPENDIX: INSPECTING CHAIN WEAR

MEASURING WEAR ON THE CHAIN

Details methods for visually checking and measuring chain wear.

APPENDIX: INSPECTING HOOK OPENING

MEASURING WEAR ON THE HOOK

Outlines visual checks and measurements for inspecting hook wear and damage.

APPENDIX: TROUBLESHOOTING

ANNEX: ANSI HAND SIGNALS

APPENDIX: RECONNECTABLE HOIST

APPENDIX: REPLACING THE CONTROL VOLTAGE FUSE

CERTIFICATES

Load chain

Provides technical characteristics and specifications for the load chain.

Lower hook

Details the dimensions and technical characteristics of the lower hook.

EC DECLARATION OF CONFORMITY

R&M LK10C022200 Specifications

General IconGeneral
BrandR&M
ModelLK10C022200
CategoryChain Hoists
LanguageEnglish

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