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R&M LM - User Manual

R&M LM
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This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that
may n
ot be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc.
Copyright © (2010) R&M Materials Handling, Inc. All rights reserved.
INSTALLATION AND
MAIN
TENANCE MANUAL
LM CHAIN HOIST
LOADMATE
®
LM10
English
STD-R-KHA-F-CQD-ENG
R&M Materials Handling, Inc. | 4501 Gateway Boulevard, Springfield, Ohio 45502 | PH: 1-937-525-5100 | FAX: 1-937-325-5319

Table of Contents

Questions and Answers

Summary

1 Introduction

1.1 Contact Information

Provides contact details for assistance and inquiries.

1.2 Warranty

Outlines sales terms and conditions, and warranty information availability.

1.3 Disclaimer

Explains the manual's purpose and limitations, emphasizing user responsibility.

1.4 Safety

Details safety warnings, hazard indicators (DANGER, WARNING, CAUTION), and user responsibilities.

1.5 Placards and Instructions

Instructs to read and obey all safety placards and instructions for safe operation.

2 Installation

2.1 General

Covers initial checks, load testing, supporting structure responsibility, and reading manuals.

2.2 Lubrication

Details pre-lubrication of gear case, trolley gearing, and load chain requirements.

2.3 Mounting

Describes three types of mounting: Hook, Base, Coupling, and Trolley.

2.4 Load Hook Throat Opening

Recommends measuring hook throat opening for safety and inspection as per ANSI B30.16.

2.5 Electrical Connection

Details power supply requirements, voltage, fuses, conductors, and grounding for safe electrical connection.

2.6 Three Phase Power Connections

Provides wiring diagram and minimum cable section specifications for three-phase power connections.

3 Initial Start-Up

3.1 General

Lists initial start-up procedures including reading tags, lubricating chain, checking twists, and fall stop placement.

3.2 Correcting the Direction of Hook Travel

Explains how to reverse motor rotation by swapping power leads, warning against altering control leads.

3.3 Operational Checks - No Load

Details checks for brake function, fall stop contact, limit switch operation, and chain tracking without load.

3.4 Operational Checks - With Load

Describes performing a full load test, checking brake holding, stopping, and trolley movement.

4 Hoist Operation

5 Low Headroom Trolley

5.1 Description - Technical Characteristics (low headroom trolley)

Describes the trolley's load capacity, drive options, and service life factors.

5.1.2 Environmental Data

Lists ambient temperature, protection degree (IP55), and sound level.

5.1.3 Optional equipment

Describes optional equipment like limit switches, electric actuation devices, brushes, and raceway stops.

6 Swivel Trolley

6.1 Description - Technical Characteristics (swiveling trolley to 3.2 tons)

Provides technical specifications like FEM class, IP rating, duty factor, and operating temperature.

6.2 Installation of Swivel Trolley

Details installation steps, safety rules, flange width, and operational tests after mounting.

6.3 Electric Swivel Trolley

Illustrates electric swivel trolleys and lists hoist types, capacities, wheels, and motor types.

6.3.1 Swiveling trolley (3.2 tons)

Shows diagrams and specifications for swiveling trolleys up to 3.2 tons.

6.3.2 Swiveling trolley (3.2 to 5.0 tons) (NOT LOCALLY AVAILABLE)

Shows diagrams and specs for trolleys 3.2-5.0 tons, noting unavailability.

6.3.3 Procedure to adjust swivel trolley guide rollers

Provides a step-by-step procedure with diagrams for adjusting swivel trolley guide rollers.

7 Maintenance

7.1 Basic Hoist Construction

Illustrates basic hoist components and lists parts for identification.

7.2 Motor; Body

Describes motor enclosure, bearings, and hoist body construction, and maintenance requirements.

7.3 Hoist Motor Brake and Load-Limiting Device

Explains the D.C. electromagnetic disc brake and integrated slip clutch for load limiting.

7.4 Slip Clutch Adjustment

Shows a diagram for slip clutch adjustment and mentions its role as a torque limiter.

7.4.1 Slip Clutch Adjustment after Installation

Details the procedure for adjusting the slip clutch to a specific load capacity and testing.

7.4.2 Hoist Motor Brake Adjustment

Describes how to adjust the motor brake air gap using a feeler gauge and torque specifications.

7.4.3 Replacement Criteria for Motor Brakes

Provides a table with new and replacement thicknesses for motor brake friction material.

7.5 Load Chain

Warns against using damaged chains, chains as slings, or non-original parts.

7.5.1 General

Warns against using damaged chains, chains as slings, or non-original parts.

7.5.2 Maintenance Inspection

Outlines requirements for qualified persons to perform in-depth load chain inspections and record keeping.

7.5.3 Load Chain Specifications (see Figure 13)

Lists chain dimensions, maximum allowed wear, and notes on replacing worn sprockets.

7.5.4 Removing the Load Chain

Provides step-by-step instructions for removing load chains for both 1-fall and 2-fall configurations.

7.5.5 Installing the Load Chain

Details the procedure for installing load chains, including orientation and fall stop placement.

7.6 Fall Stop Assembly

Defines the slack fall stop as a safety stop and its required location.

7.6.1 General

Defines the slack fall stop as a safety stop and its required location.

7.6.2 Removing fall stop (Figure 16)

Step-by-step guide on how to remove the fall stop assembly.

7.6.3 Fall Stop Installation (Figure 16)

Step-by-step guide on how to install the fall stop assembly.

7.7 Chain Container

Instructions for removing the chain container.

7.7.1 Removing Chain Container (Figure 17)

Instructions for removing the chain container.

7.7.2 Installing Chain Container (Figure 17)

Instructions for installing the chain container, emphasizing its role in limit switch operation.

7.8 Vinyl Chain Bag (optional)

Instructions for installing an optional vinyl chain bag.

7.8.1 Installing Vinyl Chain Bag (Figure 18)

Instructions for installing an optional vinyl chain bag.

7.9 Limit Switches

Describes the automatic reset limit switch and its function as an emergency protection device.

7.9.1 Upper and Lower Travel Safety Limit Switch

Describes the automatic reset limit switch and its function as an emergency protection device.

7.9.2 Upper and Lower Rotary Travel Limit Switch (Optional Only on 3-Phase units)

Explains the optional rotary limit switch for over-travel protection and its adjustment.

7.10 Hooks

Details inspection criteria for hooks, including deformation, twist, and safety latches.

7.10.1 General

Details inspection criteria for hooks, including deformation, twist, and safety latches.

7.10.2 Hook Inspection

Provides procedures and dimensions for checking top and load hook throat openings and safety latches.

7.10.3 Top Hook

Covers removing and installing the top hook, emphasizing its critical role in hoist balance.

7.11 Control Changes and Fuses

Discusses standard hoist controls, voltage availability, and control circuit fuse location.

7.12 Single-Speed Solo Hoist - 208 Volt Wiring Diagram

7.13 Single-Speed Solo Hoist - 230 Volt Wiring Diagram

7.14 Single-speed Solo Hoist - 460 Volt Wiring Diagram

7.15 Two-Speed Solo Hoist - 208 Volt Wiring Diagram

7.16 Two-Speed Solo Hoist - 230 Volt Wiring Diagram

7.17 Two-Speed Solo Hoist - 460 Volt Wiring Diagram

7.18 Two-Speed Solo Hoist - 575 Volt Wiring Diagram

7.19 Single-Speed Hoist - Modular Crane - 208 Volt Diagram

7.20 Single-Speed Hoist - Modular Crane - 230 Volt Diagram

7.21 Single-Speed Hoist - Modular Crane - 460 Volt Diagram

7.22 Two-Speed Hoist - Modular Crane - 208 Volt Diagram

7.23 Two-Speed Hoist - Modular Crane - 230 Volt Diagram

7.24 Two-Speed Hoist - Modular Crane - 460 Volt Diagram

7.25 Two-Speed Hoist - Modular Crane - 575 Volt Diagram

7.26 Wiring Diagram - 3 Button - Push Button

7.27 Wiring Diagram - 5 Button - Push Button

7.28 Wiring Diagram - 7 Button - Push Button

8 Preventative Maintenance

8.1 Maintenance and Inspection Table

A schedule detailing inspection checks, intervals, and qualified personnel for preventative maintenance.

8.2 Lubrication

Provides lubrication specifications, acceptable lubricants, and quantities for various points.

8.3 Recommended technical support for various spare parts

Lists spare parts and the recommended qualified personnel for replacement.

8.4 Screw Tightening Torque (lb-ft) Specifications

Provides a table of screw tightening torque specifications for different screw sizes.

8.5 Troubleshooting

Lists common problems, their possible causes, and suggested solutions for troubleshooting.

9 Parts Illustration

9.1 Hoist Body

Illustrates the hoist body and its components with numbered parts.

9.2 Gear Mechanism With Motor Brake

Illustrates the gear mechanism and motor brake, listing part numbers and descriptions.

9.3 Lifting Assembly

Illustrates the lifting assembly components including hook blocks, chains, and chain buckets.

9.4 Controls

Illustrates the electrical control cubicle and its internal components like circuit boards and contactors.

9.5 Upper and Lower Limit Switch

Illustrates the limit switch assembly and lists its components.

9.6 Double Brake Mechanism

Illustrates the double brake mechanism and lists its components.

9.7 Low Headroom Trolley

Illustrates the drive components of the low headroom trolley.

9.7.1 Low Headroom Trolley (Drive Components)

Illustrates the drive components of the low headroom trolley.

9.7.2 Low Headroom Trolley (Suspension Components)

Illustrates the suspension components of the low headroom trolley.

9.8 Electric trolley (Swiveling trolley 0 to 3.2 Tons (3200 Kg))

Illustrates the electric trolley and notes its mechanical connection to the hoist.

9.9 Push Button Assembly - Horizontal Pairs of Buttons

Illustrates push button assemblies with horizontal button pairs and lists parts.

9.10 Push Button Assembly - Horizontal Pairs of Buttons

Shows different types of push button assemblies with horizontal button pairs.

9.11 Push Button Assembly - Vertical Pairs of Buttons (Option)

Illustrates push button assemblies with vertical button pairs.

9.12 Push Button Assembly - Vertical Buttons (Option)

Lists parts for push button assemblies with vertical button configurations.

R&M LM Specifications

General IconGeneral
BrandR&M
ModelLM
CategoryChain Hoists
LanguageEnglish

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