Raynor ControlHoist 2.0 STANDARD

Need help?

Do you have a question about the Raynor ControlHoist 2.0 STANDARD and is the answer not in the manual?

Summary

Specifications

Headroom and Side Room Requirements

Specifies the necessary headroom and side clearance for operator installation.

Door Type and Drive System

Details compatible door types and the operator's reduction and motor specifications.

Operational Specifications

Covers frequency of operation, motor details, and control circuit information.

Safety and Protection Features

Highlights the adjustable friction clutch and overload protection.

Limit Switches

Identifies the type of limit switches used for door control.

Important Installation Instructions

Safety Precautions

Crucial safety warning regarding severe personal injury or death if instructions are not followed.

Installation Adherence

Emphasizes the necessity of reading and adhering to all installation steps.

Preliminary Inspection

Packaging and Visual Checks

Instructions for checking shipping container and operator parts for damage.

Installation Preparation

Covers unpacking and critical mounting position guidelines for installation.

Install Disconnect Bracket

CSH Model Disconnect

Diagram and instructions for CSH model brake disconnect chain.

CSJ Model Disconnect

Diagram and instructions for CSJ model drive disconnect chain.

Connect Entrapment Device

Photo Eye Installation Height

Critical safety instruction for photo eye installation height, must be <= 6".

Reversing Device Requirements

Serious warning about using unapproved reversing devices and table for monitored devices.

Connect to Power Supply

Wire Size Requirements

Tables detailing minimum wire gauge for single-phase and three-phase motors based on distance and HP.

Clutch Adjustment

Electrical Safety for Clutch Adjustment

Critical safety directive to disconnect power before clutch adjustment.

Clutch Tensioning Warning

Warning against over-tensioning the clutch to prevent damage or injury.

Logic Board Functions and Connections

Logic Board Diagram (Fig. 9)

Diagram illustrating the logic board layout and terminal connections.

Auxiliary Board (Optional)

Auxiliary Board Diagram (Fig. 10)

Diagram showing the optional auxiliary board and its connections.

Logic Board Programming

Programming Notes and Button Usage

Key notes for programming the logic board, including button usage.

Wiring Mode Selection

Instructions for selecting the appropriate wiring mode for the operator.

Sensor Type Configuration

Guide for setting the type of the first and second sensor inputs.

Special Programming Instructions

Maximum Run Timer Adjustment

Instructions for adjusting the maximum run timer to prevent operator damage.

Reverse Limits and Motor Direction

Procedure for switching open/close limits and reversing motor direction.

User and Important Safety Instructions

General Safety Warnings

Overarching safety warning for users of the operator regarding injury or death.

Operating the Control Station

Instructions on how to operate the door using the standard 3-button control.

Verifying Limit Switches

Steps to check and verify the correct adjustment of limit switches.

Testing Entrapment Devices

Procedure for testing safety features like photo eyes and reversing edges.

Periodic Inspection and Maintenance

Lubrication and Inspection

Information on lubrication requirements and general inspection of the operator.

Adjustments and Safety Warnings

Guidance on repairs by qualified installers and caution regarding overload reset.

On Board Status Lights

Stop, Open, and Close Lights

Definitions for Stop, Open, and Close status lights indicating button status.

Sensor and Interlock Lights

Definitions for Sensor 1/2 and I-Lock status lights indicating their states.

Input and Limit Switch Lights

Definitions for Single, Aux Input, and Limit switch status lights.

LCD Display Messages

Status Messages

Explanations for common LCD messages like "Locked Out", "TCS Paused", etc.

Operational Messages

Definitions for messages indicating door movement or status like "Partially Open".

Commercial Operator Troubleshooting List

No Command Response

Troubleshooting steps for when the operator does not respond to commands.

Limited Operation Modes

Troubleshooting for constant pressure operation or reversed motor direction.

Limit Switch and Timer Issues

Troubleshooting steps for limit switch non-operation and maximum run timer problems.

Sensor and Delay Issues

Troubleshooting for sensor signal problems and normal operation delays.

Common Mistakes and Logic Board Protection

High Voltage Wiring Interference

Warning about running high voltage wires near low voltage wiring to prevent interference.

Accessory Connection Guidelines

Instructions and warnings for connecting external accessories to the logic board.

Auxiliary Board Operation

Auxiliary Board Contact Ratings

Information on auxiliary board contact ratings and relay usage for higher loads.

Label Placement for Jackshaft Operators

Control and Disconnect Labels

Placement guidance for push button placards and disconnect instruction labels.

Safety and Warning Labels

Placement guidance for door safety labels, danger labels, and spring warning tags.

The Raynor ControlHoist 2.0 Standard Jackshaft type electric operator is designed for use on commercial and industrial size sectional overhead doors and rolling doors only. It is intended for indoor use and not for residential applications.

Function Description:

The device is an industrial-duty electric operator for overhead doors, available in two models: CSJ (Jackshaft) and CSH (Jackshaft with Chain Hoist). It utilizes a V-belt drive from the motor to a full ball bearing power train, with additional chain and sprocket reduction for door movement. The operator is designed to move the door at a speed of 6 to 12 inches per second, depending on door size, sprocket reduction, and track type. It can handle up to 30 cycles per hour or 300 cycles per day.

Important Technical Specifications:

Motor: Continuous duty rated, 1725 RPM.
Control Circuit: 24 volt secondary control circuit as standard.
Headroom Requirement:
- Side mount below door shaft: No additional headroom required.
- Operator mounted above door shaft: Requires 32 inches above hardware headroom. Maximum headroom allowed is 39 inches, measured from the center point of the spring shaft.
Side Room Requirement: 20 inches of side clearance from the jamb. The operator extends out from the wall by 11 inches.
Door Type: Suitable for lift clearance and vertical lift sectional overhead doors requiring over 30 inches of headroom, and rolling doors.
Reduction: V-belt drive with chain and sprocket reduction.
Adjustable Friction Clutch: Provided to protect the door and operator if door movement is obstructed.
Overload Protection: Manual reset type for overcurrent protection.
Limit Switches: Chain drive, screw type.
Power Supply: Available in single-phase and three-phase configurations. Minimum wire size requirements vary based on horsepower, voltage, and distance (refer to page 6 for detailed tables).
Auxiliary Board (Optional): Contacts are rated for 3 amps. If a device draws more than 3 amps, a relay with the correct rating must be used. There is a 14-pin connector for connecting the auxiliary board to the main board.

Usage Features:

Mounting Positions: Can be wall-mounted in five positions: above the shaft (left or right hand drive), below the shaft (left or right hand drive), or above the shaft center mount (recommended for doors over 18' wide). Jackshaft operators with hand chains cannot be used in the center position.
Control Station: Supplied with a standard three-button station (open-close-stop). It should be mounted in sight of the door, at a minimum height of 5 feet, and away from moving parts.
Entrapment Devices: If constant pressure wiring is not used, a photo electric control (Vitector Fraba model OSE-S5000 or Linear Corp. model HAE00056) or Miller Electric reversing edge (model ME with blue color band) is required. Photo eyes must be installed no higher than 6 inches (15 cm) above the floor.
Disconnect Mechanism: Floor-operated disconnect mechanisms allow manual door operation in an emergency. A wall-mounted bracket is supplied to lock the disconnect chain. For CSH models, two disconnect chains are provided: one for the brake mechanism and one for the chain hoist. For CSJ models, one chain releases the transmission.
Limit Adjustment: Limit switches are chain drive, screw type. Adjustments are made by depressing the limit nut keeper and turning the limit nut. Fine adjustments should be no more than 1/4 turn at a time.
Clutch Adjustment: The clutch is factory-set loose and requires field adjustment for proper sensitivity. It must slip to prevent door damage or injury if an obstruction is hit. Adjustment involves tightening the 1st nut until the operator lifts the door smoothly in both directions, then locking the jamb nut to the 1st nut.
Logic Board Programming: The logic board is factory programmed for constant pressure to open and close. Programming modes include:
- Wiring Mode: NORMAL SR5 (3-button momentary with 1-second delay and reversing device provision), CSTP OPN/CLS RD (constant pressure open/close), CSTP CLS ONLY RC (3-button momentary open/stop, constant pressure close).
- Sensor Type: SENSOR 1 TYPE and SENSOR 2 TYPE can be set to PHOTO EYE, ELECTRIC EDGE, or NONE CONNECTED.
- Timer to Close (TCS): Adjustable from 10 to 240 seconds (if jumper on JS3 or switch on J3 & J4 is connected).
- Auxiliary Inputs: AUX INPUT 1 TYPE and AUX INPUT 2 TYPE can be set to NONE CONNECTED, REVERSING (N.C. or N.O.), VENTILATION (N.O.), or FIRE STATION (N.O.).
- Ventilation (N.O.): Door opens to a determined height (3 to 30 seconds open run time).
- Fire Station (N.O.): Door fully opens and closes after a determined time (60 to 900 seconds).
- Midway Stop: Can be set ON or OFF, with a MIDWAY TIME (3 to 30 seconds open run time).
- Light On Time: Adjustable from 10 to 240 seconds (if auxiliary board is present).
- Close Warning Light: Can be set ON or OFF, with a WARNING TIME (3 to 10 seconds).
Special Programming:
- Maximum Run Timer: Factory set at 40 seconds, adjustable up to 120 seconds.
- Reverse Limits & Motor Direction: Allows switching open/close limit switches and reversing motor wiring.
LCD Display Messages: Provides feedback on operator status, such as "Locked Out," "TCS Paused," "Lock Bar Detected," "Close in XX sec.," "Sensor activated," "Aux activated," "At Open Limit," "At Close Limit," "Aux Board Connected," "Partially Open," "Opening Door Running," and "Closing Door Running."

Maintenance Features:

Lubrication: Raynor operators are supplied with continuous rated motors and require no oiling under normal conditions.
Periodic Inspection:
- Inspect and tighten all bolts and nuts.
- Check that all warning labels are installed.
- Adjust clutch as needed (after a short break-in period).
- Adjust limit nuts as needed.
- Check V-belt for wear and tension (about 1/2 inch deflection). Adjust tension by loosening motor bolts and moving the motor.
- Check manual operation of the door.
- Test all reversing devices monthly.
- Test all accessories for proper operation.
Manual Reset Overload:
- Single Phase: Cuts power to the entire unit. Reset by pressing the reset button on the outside of the control box.
- Three Phase: Cuts power to the 24-volt control circuit only. Reset by opening the control box cover and pressing the red reset button.
Troubleshooting List: Provides common symptoms, probable causes, and probable solutions for operator issues, including power problems, overload trips, "Locked Out" display, constant pressure operation, radio control issues, limit switch problems, incorrect door movement, delayed door movement, and sensor malfunctions.

Safety Features:

Warnings and Placards: Important warning placards and instruction booklets must be installed near the push-button and door.
Entrapment Protection: Requires photo eyes or electric sensing edges to prevent injury.
Clutch: Designed to slip to prevent door damage or injury if an obstruction is met.
Electrical Safety: Requires proper grounding and adherence to local wiring codes. High voltage wiring must be kept separate from low voltage wiring to avoid magnetic interference.
Child Safety: Controls should be kept away from children, and children should not play near the door.
Manual Release: Use caution when using the manual release, especially when the door is open, as weak or broken springs can cause the door to fall rapidly.
Door Balance: The door must be properly installed and balanced before operator installation. An unbalanced door can be hazardous.