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Raypak HI DELTA HD101 User Manual

Raypak HI DELTA HD101
48 pages
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INSTALLATION & OPERATING
INSTRUCTIONS
CATALOG NO. 1000.52 Effective: 06-11-09 Replaces: NEW P/N 241356 Rev. 1
WARNING: If these instructions are not followed exactly, a fire or explosion may
result causing property damage, personal injury or death
.
FOR YOUR SAFETY: Do not store or use gasoline or other flammable vapors and
liquids or other combustible materials in the vicinity of this or any other appliance. To
do so may result in an explosion or fire.
WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor's phone. Follow the gas
supplier's instructions.
• If you cannot reach your gas supplier, call the fire department.
Installation and service must be performed by a qualified installer, service agency or
the gas supplier.
This manual should be maintained in legible condition and kept adjacent to the heater or in another safe place for
future reference.
Models HD101–HD401
Types H & WH
®
L
W
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Raypak HI DELTA HD101 Specifications

General IconGeneral
BrandRaypak
ModelHI DELTA HD101
CategoryWater Heater
LanguageEnglish

Summary

Safety Warnings and Precautions

Understanding Safety Terms

Defines DANGER, WARNING, CAUTION, and NOTE to communicate hazard levels.

California Proposition 65 Warning

Notifies about chemicals known to cause cancer and reproductive harm.

Before Installation

Model Identification

Explains how to identify the model and its configuration.

Ratings and Certifications

Lists industry standards and certifications the heater meets.

Installations at Elevation

Discusses de-rating requirements for installations above 2000 feet.

Component Locations

Component Identification Diagrams

Provides visual references for heater components.

General Information

Basic Data Table

Presents key specifications like burner count and vent size.

Air Shutter Adjustment

Illustrates how to adjust the air shutter for combustion.

Gas Valve Types

Shows different gas valve models used in the heater.

General Safety

Water Temperature and Scald Risks

Warns about severe burns from water temperatures over 125°F.

Scald Injury Time/Temperature Chart

Details time required to produce serious burns at different water temperatures.

Installation

Installation Codes and Standards

Lists applicable national, state, and local installation codes.

Equipment Base Requirements

Specifies requirements for the heater's mounting surface and location.

Indoor/Closet Installation Clearances

Provides minimum service clearances for indoor installations.

Combustion and Ventilation Air

Combustion Air Filter

Explains the function and importance of the combustion air filter.

Indoor Unit Air Supply

Specifies air requirements for indoor installations.

Direct Combustion Air

Outlines requirements for drawing combustion air directly from outdoors.

Water Piping

Canadian Air Supply Requirements

Details combustion air requirements specific to Canadian installations.

General Water Piping Considerations

Provides basic guidelines for water piping installation.

Reversing Water Connections

Relief Valve Piping Safety

System Testing and Hydronics

Hydrostatic Test Procedure

Instructions for performing a hydrostatic test on the system.

Low Temperature System Requirements

Specifies minimum inlet temperature for low temp systems.

Hydronic Heating Pump Selection

Guidance on selecting an appropriately sized pump for hydronic systems.

Flow and Pressure Drop Data

Provides flow rates and pressure drops for various models.

Piping Diagrams

Single Boiler Piping Configuration

Illustrates primary/secondary piping for a single boiler.

Dual Boiler Piping Configuration

Shows primary/secondary piping for dual boiler systems.

Piping Guidelines

Heating Boiler Piping

Specific piping recommendations for heating boilers.

Three-Way Valve Usage

Advises against using three-way valves for specific applications.

Domestic Hot Water Piping

Discusses factors like water hardness for DHW piping.

Gas Supply

Gas Supply Connection Safety

Critical safety warnings for gas supply connections.

DHW Gas Piping Diagram

Diagram illustrating gas supply for DHW with a storage tank.

Gas Supply Pressure and Regulation

Sediment Trap Orientation

Shows the correct installation of a sediment trap.

Gas Supply Pressure Requirements

Specifies required upstream and manifold gas pressures.

Gas Pressure Regulator

Details the function and adjustment of the gas pressure regulator.

Maximum Equivalent Pipe Lengths

Table showing maximum pipe lengths based on gas type and size.

Electrical Power Connections

Surge Protection

Recommendation for protecting electronic controls from power surges.

Power Source Verification

Steps to check incoming voltage and polarity.

Making Electrical Connections

Step-by-step guide for wiring the heater.

Tankstat Wiring Diagrams

Venting Requirements

General Venting and Categories

Defines venting categories and general cautions.

Appliance Category Determination

How to classify the appliance for venting purposes.

Venting Category Requirements and Terminal Location

Venting Category Requirements Table

Table listing requirements for different vent configurations.

Barometric Damper Installation

Guidelines for installing a barometric damper.

Vent Terminal Location Guidelines

Advice on proper placement of vent terminals.

Vent/Air Inlet Termination Clearances

Vent Termination Rules

US Vent Termination Rules

Specific rules for vent termination in the US.

Canadian Vent Termination Rules

Specific rules for vent termination in Canada.

Venting Installation and Data

Venting Installation Tips

Practical advice for installing vent systems.

Natural Draft Vertical Venting Data

Specifications for natural draft vertical venting.

Vertical Venting Installation and Termination

Natural Draft Vertical Venting Installation

Detailed steps for installing vertical natural draft venting.

Vertical Vent Termination

Requirements for terminating vertical vents.

Horizontal Thru-Wall Venting Data

Horizontal Thru-Wall Venting Installation

Horizontal Thru-Wall Direct Vent Termination

Termination requirements for direct vent systems.

Direct Vent Horizontal Venting Data

Direct Vent Vertical Venting Data

Vertical Direct Vent Installation and Outdoor Use

Vertical Direct Vent System Installation

Installation steps for vertical direct vent systems.

Outdoor Installation Guidelines

Precautions and requirements for outdoor unit placement.

Controls

Modulating Temperature Control

Optional control for regulating water temperature.

Ignition Control Module

Explains the operation of the ignition system.

High Limit Controls

Details manual reset and auto reset high limit devices.

Control Devices

Flow Switch Function

Describes the dual-purpose flow switch.

Gas Pressure Switches

Explains optional high and low gas pressure switches.

Low Water Cut Off

Details the low water cut off safety control.

Wiring Diagram

Troubleshooting Guide

Pre-Start-Up Procedures

System Filling and Venting

Instructions for filling water systems and purging air.

Pre-Start-Up Checks

Essential checks before initial operation.

Tools and Power Supply Setup

Lists required tools and checks power supply.

Operating Instructions

Pre-Operation Safety Checks

Crucial safety steps before operating the appliance.

Appliance Start-Up Sequence

Step-by-step guide to start the heater.

Procedure to Turn Off Appliance

Instructions for safely shutting down the unit.

Start-Up and Adjustments

Gas Supply Pressure Check

Verifying gas supply pressure using manometers.

Blower and Burner Adjustment

Procedures for adjusting blower and main burner.

Gas Valve Adjustment

Instructions for adjusting gas valve settings for different models.

Gas Type Conversion and Safety Inspection

Gas Type Conversion

Steps for converting the valve for different gas types.

Safety Inspection After Adjustment

Final checks to ensure safe operation after adjustments.

Post Start-Up Checks

Follow-Up Procedures

Checks and actions after initial burner ignition.

Air Filter Inspection and Replacement

How to inspect and replace the air filter.

Maintenance Procedures

Heat Exchanger Removal

Step-by-step guide to remove and reinstall the heat exchanger.

Suggested Maintenance Schedule

Recommended routine maintenance tasks for optimal efficiency.

Appendix

Combustion Air Contamination

Discusses the impact of contaminated air on the system.

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