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Raypak 992C User Manual

Raypak 992C
72 pages
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INSTALLATION & OPERATING
INSTRUCTIONS
CATALOG NO. 1000.512A Effective: 06-15 -18 Replaces: 02-15-17 P/N 241664 Rev. 2
WARNING: If these instructions are not followed exactly, a fire or explosion may
result causing property damage, personal injury or death.
FOR YOUR SAFETY: Do not store or use gasoline or other flammable vapors and
liquids or other combustible materials in the vicinity of this or any other appliance. To
do so may result in an explosion or fire.
WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your building.
Immediately call your gas supplier from a neighbor's phone. Follow the gas
supplier's instructions.
If you cannot reach your gas supplier, call the fire department.
Installation and service must be performed by a qualified installer, service agency or
the gas supplier.
This manual should be maintained in legible condition and kept adjacent to the heater or in another safe place for
future reference.
Models 992C–2342C
Types H, WH & P
LLC
®
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Raypak 992C Specifications

General IconGeneral
Model992C
CategoryWater Heater
TypeCommercial
Fuel TypeNatural Gas or Propane
Water Connection2" NPT
Vent Diameter6"
Temperature Range100°F

Summary

Safety and Warnings

Pay Attention to These Terms

Explains hazard alert terms like DANGER, WARNING, CAUTION, NOTE.

General Safety Precautions

General safety precautions for operating the heater.

Time/Temperature Scald Risks

Details how water temperature and time relate to scald injury risk.

Installation Overview and Preparation

Before Installation

General recommendations before starting installation.

Product Receipt and Inspection

Instructions for checking the heater upon delivery and reporting damage.

Model Identification

Describes how to identify the heater model and its components.

Ratings and Certifications

Lists standards and certifications the heater complies with.

Installations at Elevation

Guidance for installations at altitudes above 4,500 ft.

Component Locations

Back View Components

Identifies components located on the back of the heater.

Left Side Components

Identifies components on the left side of the heater.

Front View Components

Identifies components on the front of the heater.

Installation Procedures

Installation Codes and Standards

Lists codes and standards that must be followed for installation.

Equipment Base Requirements

Specifies requirements for mounting the heater on a stable surface.

Stacking Units

Information on stacking units and required kits.

Clearances and Air Supply

Indoor Installation Clearances

Minimum clearances required from combustible surfaces indoors.

Outdoor Installation Clearances

Clearances and requirements for outdoor installation.

Combustion and Ventilation Air

Requirements for supplying air to heaters.

Water Piping and Hydronic Systems

Water Piping General

General guidelines for water piping installation.

Reversing Water Connections

Steps to change water connections from left to right side.

Hydrostatic Test Procedure

Procedure for conducting hydrostatic tests on piping connections.

Cold Water Protection (CWP)

Methods to prevent condensation in cold water systems.

Gas Supply and Electrical Connections

Gas Supply Connection

Details on connecting the gas supply, including pressure requirements.

Gas Supply Pressure

Required gas supply pressures for natural gas and propane.

Electrical Power Connections

Codes and requirements for electrical connections.

Field Wiring Connection

Instructions for connecting external wiring to the unit.

System Operation and Configuration

Hydronic System Configuration

Details on MIX TYPE = VALVE and MIX TYPE = PUMP for CWP.

System Design and Pump Selection

Recommendations for primary/secondary piping and pump selection.

Operating Modes

Explanation of different operational modes for hydronic systems.

Domestic Hot Water (DHW)

Considerations for domestic hot water system design and water hardness.

Pool Heating

Specific installation and operation for pool heating applications.

Venting Requirements

Venting General Information

General guidelines and cautions for flue venting.

Appliance Categories and Venting

Classifies heaters by venting category and requirements.

Vent Terminal Location

Guidelines for proper placement of vent terminals.

U.S. Venting Installations

Specific termination requirements according to US codes.

Horizontal Through-the-Wall Venting

Installation and termination for Category III horizontal venting.

Controls and Safety Devices

Control System Functions

Overview of control system operations and safeties.

Ignition Control Functions

Describes the process of burner ignition and safety interlocks.

High Limit and Flow Switches

Details on manual/auto reset high limits and flow switches.

Gas and Vent Pressure Switches

Monitors gas pressure and vent status for safety.

User Interface and Settings

User Interface Overview

Description of the control panel interface and buttons.

Initial Adjustment Menu

Guides on using the MENU and ITEM keys for settings.

Adjusting the Hi Delta Setpoint

How to adjust the target temperature using UP/DOWN keys.

View Menu

Displays operational data like temperatures and status.

Start-Up Procedures

Pre Start-up Checks

Essential checks before attempting to start the heater.

Blower Adjustment

Steps to adjust the blower for proper air flow.

Main Burner Adjustment

Procedures for adjusting main burner gas pressure and ignition.

Maintenance and Troubleshooting

Suggested Maintenance Schedule

Recommended daily, monthly, and yearly maintenance tasks.

Preventive Maintenance Schedule

Daily maintenance checks for optimal performance.

Troubleshooting Common Issues

Lists weekly and monthly checks for maintenance and troubleshooting.

Warranty and Compliance

Limited Parts Warranty

Details Raypak's warranty coverage for heater parts.

Warranty Exclusions and Claims

Conditions that void the warranty and how to make a claim.

Massachusetts Installation Requirements

Specific safety and installation rules for Massachusetts.

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