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Raypak Residential Series User Manual

Raypak Residential Series
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Raypak Pool & Spa Gas Heaters
Owner’s Guide and Installation Instructions
Residential & Premium Range
Models
Natural Gas
Propane
Residential Pool & Spa
Heater Models:
P0131NCO/OD
P0131PCO/OD
P0200A-N
P0200A-P
P0280A-N
P0280A-P
P0350A-N
P0350A-P
P0430A-N
P0430A-P
Premium Pool & Spa
Heater Models:
P0127NNO
P0127PNO
PC0280A-N
PC0280A-P
PC0430A-N
PC0430A-P
Please read this manual prior to installing this product. It contains all the necessary technical and installation information
that will be required by the contractor to correctly install this system. This product must be installed in accordance with
the installation instructions and in compliance with standards AS5601 or AS/NZS 5601.1, AS/NZS 3500.4, AS/NZS
3000, the relevant electrical authorities’ requirements and all local codes and regulatory requirements.
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Raypak Residential Series Specifications

General IconGeneral
CategoryResidential
TypeGas Heater
Fuel TypeNatural Gas or Propane
DimensionsVaries by model; e.g., 31.5" H x 28" W x 34" D (approximate)
WeightVaries by model; e.g., 240 lbs (approximate)
Warranty5 years limited

Summary

Raypak Pool & Spa Heater Overview

Model Identification and Installation Guide

Introduces Raypak pool and spa heaters and stresses the importance of reading the manual.

Safety Guidelines and Precautions

General Safety Warnings

Covers critical safety rules for operation, maintenance, and material handling.

Emergency Gas Leak Procedure

Provides essential steps for responding to gas leaks.

Water Treatment and Heater Care

Maintaining Water Balance for Longevity

Details water chemistry requirements to prevent corrosion and maintain warranty.

Installation Instructions

Product Application and Location

Defines product applications, siting requirements, and outdoor installation specifics.

Indoor Installation Requirements

Covers ventilation and clearance needs for indoor installations.

Flueing and Indoor Hood Conversion

Addresses flueing standards and instructions for converting to indoor use.

Gas Supply and Heater Lifespan

Gas Supply Requirements

Explains gas supply sizing, pressure checks, and potential damage from incorrect settings.

Heater Longevity Factors

Discusses elements influencing the service life of the heater.

Operational Precautions

First Firing and Handling Safety

Advises on precautions for initial heating, component handling, and dust control.

Safe Disposal and Chemical Dosing

Guides on proper product disposal and the effects of chemical dosing.

Periodic Maintenance Guide

Weekly Maintenance Checks

Lists routine checks for weekly performance monitoring by the user.

Annual and Biannual Service

Outlines mandatory servicing by qualified technicians.

Commissioning and Initial Checks

Pre-Start and Operational Checks

Details essential checks for safe initial operation and functionality.

Heater Controls and Water Flow

Reset Button and Power Recovery

Explains the reset button function and power interruption recovery.

Pressure Relief Valve and Flow Switch

Covers requirements for pressure relief valves and flow switches.

Pressure Switch Functionality

Describes the pressure switch's role in operation based on water pressure.

Water Flow and Pressure Adjustments

Pressure Switch Adjustment

Provides model-specific instructions for adjusting the pressure switch.

Chemical Dosing and Connections

Details correct chemical dosing installation and water connection methods.

Water Flow Rates and Bypass Use

Emphasizes critical water flow rates and the use of bypass valves.

Heater Operation and Fault Diagnosis

Controller Layout and Operation

Explains the heater's control panel and basic operating procedures.

Service Codes and Troubleshooting

Lists error codes and guides for diagnosing and resolving faults.

Heater Operation and Gas Pressure

Over-Temperature Shutdown

Describes the over-temperature safety feature and the reset procedure.

Step-by-Step Operation

Provides a sequence of steps for safely operating the heater.

Gas Inlet Pressure Adjustment

Details how to check and adjust gas inlet pressure for optimal performance.

Controller Settings and Programming

Temperature and Mode Selection

Explains how to set desired water temperatures and switch between pool/spa modes.

Time Setting and Auto Mode

Guides on setting the clock and programming automatic heating schedules.

Advanced Programming Features

Customizing Timer Periods

Details how to program specific timer periods for automated operation.

Child Lock Functionality

Explains how to enable and disable the child lock feature.

Electrical Connections

Power Connection Requirements

Outlines necessary electrical connections and safety for power supply.

External Controls and Accessories

Describes connecting optional accessories like thermostats and dilution fans.

Technical Specifications

Dimensions and Data (P0200A-P0430A)

Provides dimensions, inputs, outputs, and weights for specific heater models.

Dimensions and Data (PC0280A-PC0430A)

Lists dimensions, inputs, outputs, and weights for PC0280A and PC0430A models.

Dimensions and Data (P0131 Model)

Details dimensions, inputs, outputs, and weights for the P0131 model.

Dimensions and Data (P0127 Model)

Provides dimensions, inputs, outputs, and weights for the P0127 model.

Wiring Diagrams

Wiring for P0200A to PC0430A Models

Illustrates electrical connections for various Raypak pool heater models.

Wiring Diagram for Model P0131

Shows the specific electrical wiring layout for the P0131 model.

Wiring Diagram for Model P0127

Depicts the electrical connections for the P0127 model.

Heater Operation Flow Chart

Troubleshooting Operation with Flow Chart

Provides a visual guide to diagnose and resolve common operational issues.

System Configuration Diagram

Typical Pool and Spa System Layout

Illustrates a typical installation connecting the heater to pool and spa systems.

Rheem Warranty Information

General Warranty Terms and Exclusions

Outlines the scope, duration, and limitations of the Rheem warranty.

Claim Eligibility and Procedure

Explains who is eligible to claim and the steps required for a warranty claim.

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