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Raypak XPAK 120 User Manual

Raypak XPAK 120
68 pages
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Table of Contents

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Raypak XPAK 120 Specifications

General IconGeneral
ModelXPAK 120
CategoryBoiler
Input BTU120, 000
Fuel TypeNatural Gas
Fuel Type (Optional)Propane
Weight150 lbs
Ignition TypeElectronic
Vent TypeDirect Vent

Summary

1 - Warnings and Safety

Gas Safety and Emergency Procedures

Actions for gas leaks and general gas safety precautions.

General Safety and Installation Requirements

Key safety instructions, installation compliance, and electrical requirements.

2 - General Safety Information

Hot Water Scald Prevention

Explains risks of high water temperatures and scald prevention measures.

3 - Before Installation

Technical Data

6 - Installation

Preparing the Installation Location

Covers site requirements, clearances, and specific precautions for residential garages.

Boiler Mounting and Piping Connections

Details on mounting the boiler, relief valve, and general piping.

XPak Installation Diagrams

Making the Gas Connection

Combustion Air and Ventilation Openings

Vent Systems

Vent/Air Inlet Termination Clearances

Condensate Water Drain Connection

7 - Electrical Connections

Sensor and Valve Wiring Connections

Wiring Functional Diagram

8 - Start-Up Procedure

9 - Commissioning

Water Chemistry and System Preparation

Procedures for checking water quality, freeze protection, and initial system filling.

Thermostat, Gas Leaks, and Combustion Analysis

Procedures for thermostat checks, gas leaks, initial lighting, and combustion analysis.

Final Checks, User Instruction, and Warranty

Final checks before operation, user training, and warranty validation procedures.

10 - Start-Up and Operation

Appliance Start-Up and Mode Selection

Steps for switching on the boiler and selecting operating modes like summer or winter.

Indicator LEDs and Fault Codes

Explains the meaning of indicator LEDs and how to interpret fault codes displayed by the boiler.

Fault Code Troubleshooting and Reset Procedures

Details specific fault codes, their causes, and procedures for resetting the boiler.

11 - Checks, Adjustments and Fault Finding

Boiler Fan Speed and Gas Valve Adjustments

Procedures for adjusting fan speeds and gas valve settings with CO2 analysis.

Electrical Checks and Boiler Configuration

Guidance on electrical checks, component values, and boiler configuration settings.

17 - Fault Codes

12 - Servicing Instructions

General Servicing and Component Replacement

Emphasizes regular servicing and guidelines for replacing boiler components.

13 - LPG Instructions

14 - Exploded Diagrams

Parts List

Limited Warranty

Start-Up Checklist

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