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Raypak MVB 504A User Manual

Raypak MVB 504A
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INSTALLATION & OPERATING
INSTRUCTIONS
CATALOG NO. 3400.542A Effective: 10-04-13 Replaces: 05-21-13 P/N 241512 Rev. 2
WARNING: Improper installation, adjustment, alteration, service or maintenance can
cause property damage, personal injury, exposure to hazardous materials* or loss of
life. Review the information in this manual carefully. *This unit contains materials that
have been identified as carcinogenic, or possibly carcinogenic, to humans.
FOR YOUR SAFETY: Do not store or use gasoline or other flammable vapors and
liquids or other combustible materials in the vicinity of this or any other appliance. To
do so may result in an explosion or fire.
WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your building.
Immediately call your gas supplier from a neighbor's phone. Follow the gas
supplier's instructions.
If you cannot reach your gas supplier, call the fire department.
Installation and service must be performed by a qualified installer, service agency or
the gas supplier.
This manual should be maintained in legible condition and kept adjacent to the heater or in a safe place for future
reference.
Models 504A–2004A
Types H, WH & P
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Raypak MVB 504A Specifications

General IconGeneral
ModelMVB 504A
CategoryBoiler
Input BTU/h504, 000
Fuel TypeNatural Gas
Water Connection Size2 inches
Gas Connection Size1 inch

Summary

WARNINGS

Pay Attention to These Terms

Defines warning, danger, caution, and note terms for safety communication.

BEFORE INSTALLATION

Product Receipt

Instructions for checking the heater upon delivery for damage and completeness.

Model Identification

Guidance on locating and understanding the model and serial number.

Ratings and Certifications

Lists standards and certifications the heater complies with.

Component Locations

General Information

GENERAL SAFETY

Time/Temperature Relationships in Scalds

Details the risk of severe burns from hot water at different temperatures.

INSTALLATION

Installation Codes

Lists codes and standards that must be followed for installation.

Equipment Base

Specifies requirements for the mounting surface and location.

Clearances

Minimum clearances required from combustible surfaces and for service.

Combustion and Ventilation Air

Indoor Units

Requirements for supplying combustion air for indoor installations.

Outdoor Installations

Specific requirements for direct venting and combustion air intake.

Water Piping

General

General guidelines for heater location regarding water leaks.

Relief Valve Piping

Safety requirements for pressure relief valve discharge piping.

Cold Water Operation

Explains how to prevent condensation damage during cold water operation.

Hydronic Heating

Pump Selection

Guidelines for selecting the correct pump for the system.

Piping

General piping recommendations, including venting and water cut-off.

Applications & Modes

Mode 1 (Type Η Units Only)

Describes Mode 1 for hydronic heating with primary/secondary piping.

Mode 2 (Type Η Units Only)

Mode 3 (Type Η Units Only)

Domestic Hot Water

Considerations for domestic hot water applications and water hardness.

Pool Heating

Pool/Spa Water Chemistry

Guidelines for maintaining proper water chemistry to protect the heater.

Gas Supply

Gas Supply Connection

Instructions for connecting the gas supply piping.

Gas Supply Pressure

Requirements for gas supply pressure and regulator installation.

Electrical Power Connections

Field-Connected Controllers

Making the Electrical Connections

Step-by-step guide for making electrical connections.

Field Wiring Connection

Wiring the Enable/Disable

Instructions for connecting the enable/disable function.

Wiring the Outdoor Sensor

Guidance on connecting the outdoor sensor for temperature compensation.

Wiring the Indirect Sensor

Wiring the Optional 0–10 Volt Building Control Signal

Wiring the Cascade System Communication Bus

Cascade System Pump and Sensor Wiring

Appliance Categories

Support of Vent Stack

Vent Terminal Location

U.S. Installations

Canadian Installations

Vertical Venting (Category I)

Installation

Instructions for installing Category I vertical venting systems.

Termination

Guidelines for terminating Category I vent systems properly.

Common Venting

Engineered Vent Systems

Horizontal Through-the-Wall Direct Venting (Category III)

Direct Vent - Vertical

Installation

Instructions for installing vertical direct vent systems.

Termination

Guidelines for terminating vertical direct vent systems.

Outdoor Installation

Controls

Ignition Control Functions

Explains the ignition sequence and lockout procedures.

High Limit—Manual Reset

Details the manual reset high limit safety device.

High Limit—Auto Reset (Optional)

Flow Switch

Low Water Cut-Off (Optional)

High & Low Gas Pressure Switches (Optional)

Blocked Vent Switch

User Interface

Adjusting the MVB Setpoint

How to change the heater's target temperature setpoint.

View Menu

Describes the information displayed in the VIEW menu.

Boiler Menu

Monitor Menu

Toolbox Menu

Outdoor Reset Concept

Explains how outdoor temperature affects heating water temperature.

Reset Ratio/Outdoor Reset

Discusses matching heat input to heat loss based on outdoor temp.

RESET RATIO

Warm Weather Shut Down (WWSD)

Describes the function that disables heating in warm weather.

WIRING DIAGRAM - Models 504A-2004A

START-UP

Pre Start-up

Steps to prepare the system before initial heater operation.

Venting System Inspection

Checks to ensure the vent system is installed correctly.

For Your Safety

Critical safety warnings related to operation and potential hazards.

Initial Start-up

Procedures for the first time operation of the heater.

Preparation

Check Power Supply

Check Gas Supply Pressure

Blower Check

Manifold Check

User Test

Safety Inspection

Leak Test Procedure: Dual-Seat Gas Valve

Post Start-Up Check

OPERATION

Lighting Instructions

Step-by-step guide for safely starting the heater.

To Turn Off Gas To Appliance

Procedure for safely shutting off gas supply to the appliance.

TROUBLESHOOTING

MVB Error Codes

Explains how error codes are displayed and their meaning.

Heater Errors

Discusses error codes and suggested corrective actions for heater issues.

LED Error Code Listing

MAINTENANCE

Suggested Minimum Maintenance Schedule

Outlines recommended daily, monthly, and yearly maintenance tasks.

Filter Replacement

Filter Maintenance

APPENDIX

Inside Air Contamination

Discusses the effects of contaminated air on the heater and solutions.

Important Instructions for the Commonwealth of Massachusetts

GAS PRESSURE SUPERVISION

Massachusetts regulations for gas pressure switches and regulators.

START-UP CHECKLIST FOR FAN-ASSISTED RAYPAK PRODUCTS

LIMITED PARTS WARRANTY

SCOPE

Defines the scope and limitations of the Raypak warranty.

HEAT EXCHANGER WARRANTY

Specifies warranty periods for different heat exchanger types.

ADDITIONAL WARRANTY EXCLUSIONS

Lists conditions that void the warranty or are not covered.

TO MAKE WARRANTY CLAIM

Outlines the procedure for initiating a warranty claim.

EXCLUSIVE WARRANTY - LIMITATION OF LIABILITY

States Raypak's sole liability and limitations on damages.

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