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Raypak MVB 1104A User Manual

Raypak MVB 1104A
64 pages
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INSTALLATION & OPERATING
INSTRUCTIONS
CATALOG NO. 3400.542A Effective: 10-04-13 Replaces: 05-21-13 P/N 241512 Rev. 2
WARNING: Improper installation, adjustment, alteration, service or maintenance can
cause property damage, personal injury, exposure to hazardous materials* or loss of
life. Review the information in this manual carefully. *This unit contains materials that
have been identified as carcinogenic, or possibly carcinogenic, to humans.
FOR YOUR SAFETY: Do not store or use gasoline or other flammable vapors and
liquids or other combustible materials in the vicinity of this or any other appliance. To
do so may result in an explosion or fire.
WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your building.
Immediately call your gas supplier from a neighbor's phone. Follow the gas
supplier's instructions.
If you cannot reach your gas supplier, call the fire department.
Installation and service must be performed by a qualified installer, service agency or
the gas supplier.
This manual should be maintained in legible condition and kept adjacent to the heater or in a safe place for future
reference.
Models 504A–2004A
Types H, WH & P
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Raypak MVB 1104A Specifications

General IconGeneral
BrandRaypak
ModelMVB 1104A
CategoryBoiler
LanguageEnglish

Summary

WARNINGS

General Safety Warnings

DANGER, WARNING, CAUTION, NOTE definitions and specific safety alerts.

Gas Leak Detection

Information on detecting gas leaks and odorants.

California Proposition 65

Warning about chemicals known to cause cancer, birth defects.

Cold Water Operation

Heater operation in low temperature systems and condensation.

BEFORE INSTALLATION

Product Receipt and Identification

Checking for shipping damage, verifying contents, and model identification.

Ratings, Certifications, and Elevation

Standards compliance, certifications, and installation guidelines for altitude.

Component Locations

Component Identification and Data

Diagrams and table showing heater component locations and basic data.

GENERAL SAFETY

Scald Prevention and Water Temperature

Information on water temperature risks and scald prevention.

INSTALLATION

Installation Codes and Clearances

Required codes, standards, and minimum clearances for installation.

INSTALLATION

Combustion and Ventilation Air

Requirements for supplying combustion and ventilation air for indoor and outdoor units.

INSTALLATION

Vent/Air Inlet Termination Clearances

Table detailing vent and air inlet termination clearance requirements.

INSTALLATION

Combustion Air Supply Options

Air filter, direct vent, TruSeal, and conventional air supply methods.

INSTALLATION

Water Piping and Hydrostatic Test

Water piping general, relief valve, gauge, and hydrostatic test procedures.

INSTALLATION

Cold Water Operation and Bypass

Handling cold water starts, runs, and bypass valve adjustments.

INSTALLATION

Hydronic Heating System Design

Pump selection, feedwater regulators, and piping for hydronic heating.

INSTALLATION

Applications & Modes Overview

VERSA IC control system applications and modes for Type H units.

INSTALLATION

DHW and System Loop Modes

Explanation of Mode 2 (System Loop) and Mode 3 (Boiler Loop) for DHW.

INSTALLATION

Domestic Hot Water and Space Heating

Considerations for DHW, space heating, and water quality.

INSTALLATION

Pool Heating and Winterization

Specifics for pool heating, winterization, and water chemistry.

INSTALLATION

Gas Supply Requirements

Safety, connection, and pressure requirements for gas supply.

INSTALLATION

Electrical Power Connections

Codes and requirements for connecting electrical power.

INSTALLATION

Electrical Connection Procedures

Step-by-step guide for making electrical connections and controller setup.

INSTALLATION

Field Wiring and Sensor Connections

Guidelines for field wiring, enable/disable, and outdoor sensor connections.

INSTALLATION

Indirect Sensor and Control Signals

Wiring indirect sensors and optional building control signals.

INSTALLATION

Cascade System Wiring and Pumps

Wiring for cascade systems, pumps, and sensors.

INSTALLATION

Venting Categories and Support

Heater categories, vent support, and terminal location guidelines.

INSTALLATION

Venting Requirements and Accessories

Venting requirements, extractors, draft inducers, and dampers.

INSTALLATION

U.S. Vent Termination Requirements

Specific vent termination rules for US installations.

INSTALLATION

Canadian Vent Termination and Vertical Venting

Vent termination for Canada and Category I vertical venting.

INSTALLATION

Common Venting Guidelines

Procedures and warnings for common venting systems.

INSTALLATION

Engineered Vent Systems

Information on engineered vent systems and common venting.

INSTALLATION

Horizontal Through-the-Wall Direct Venting

Installation of Category III horizontal direct venting systems.

INSTALLATION

Direct Vent-Vertical Installation and Termination

Procedures for direct vent-vertical systems, including termination.

INSTALLATION

Outdoor Installation and Freeze Protection

Instructions for outdoor units and enabling freeze protection.

Controls

Ignition and High Limit Controls

Explanation of ignition functions and manual reset high limit.

Controls

Auto Reset High Limit, Flow, and Pressure Switches

Description of auto reset high limit, flow switch, and gas pressure switches.

Controls

User Interface and Menu Navigation

Overview of the user interface, view menu, and initial adjustments.

Controls

Setup/Adjust Menu Parameters

Table detailing setup and adjustment parameters for the control system.

Boiler Menu

Boiler Menu Items

Table listing items available in the Boiler menu for status and info.

Monitor Menu

Monitor Menu Items

Table listing items available in the Monitor menu for tracking performance.

Toolbox Menu

Toolbox Menu Functions and Outdoor Reset Concept

Overview of toolbox functions and the outdoor reset concept.

Toolbox Menu

Reset Ratio Calculation

Explanation of how to calculate the reset ratio for heating curves.

START-UP

Pre Start-up Procedures

Steps for filling system, purging air, and inspecting venting.

START-UP

Preparation and Gas Pressure Checks

Preparation, power supply check, and gas pressure measurement.

START-UP

Blower, Manifold, and User Tests

Procedures for blower check, manifold check, and user test.

Safety Inspection

Gas Valve Leak Test Procedure

Detailed procedure for testing the gas valve for leaks.

Safety Inspection

Post Start-Up Checks

Final checks after start-up, including safety controls and thermostat cycling.

OPERATION

Lighting Instructions and Gas Shut-off

Steps for lighting the burner and turning off gas supply.

TROUBLESHOOTING

MVB Error Codes and Heater Faults

Understanding MVB error codes, heater errors, and faults.

TROUBLESHOOTING

PIM™ LED Error Code Listing

Listing of PIM™ LED error codes and recommended troubleshooting.

MAINTENANCE

Minimum Maintenance Schedule Overview

Schedule for daily, monthly, and yearly maintenance tasks.

MAINTENANCE

Periodic Maintenance Tasks

Weekly, monthly, semi-annual, and annual maintenance procedures.

MAINTENANCE

Filter Replacement and Maintenance

Instructions for replacing and maintaining the air filter.

APPENDIX

Inside Air Contamination Effects

Risks of indoor air contamination on the heater and its materials.

Important Instructions for the Commonwealth of Massachusetts

Massachusetts Venting and Safety Requirements

MA regulations for gas equipment, CO detectors, signage, and gas pressure.

LIMITED PARTS WARRANTY

Warranty Scope and Heat Exchanger Coverage

Overview of warranty scope, heat exchanger coverage, and other parts.

LIMITED PARTS WARRANTY

Warranty Exclusions and Claim Procedure

Additional exclusions, parts replacement, and warranty claim process.

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