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Raypak MVB 754A User Manual

Raypak MVB 754A
64 pages
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INSTALLATION & OPERATING
INSTRUCTIONS
CATALOG NO. 3400.542A Effective: 10-04-13 Replaces: 05-21-13 P/N 241512 Rev. 2
WARNING: Improper installation, adjustment, alteration, service or maintenance can
cause property damage, personal injury, exposure to hazardous materials* or loss of
life. Review the information in this manual carefully. *This unit contains materials that
have been identified as carcinogenic, or possibly carcinogenic, to humans.
FOR YOUR SAFETY: Do not store or use gasoline or other flammable vapors and
liquids or other combustible materials in the vicinity of this or any other appliance. To
do so may result in an explosion or fire.
WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your building.
Immediately call your gas supplier from a neighbor's phone. Follow the gas
supplier's instructions.
If you cannot reach your gas supplier, call the fire department.
Installation and service must be performed by a qualified installer, service agency or
the gas supplier.
This manual should be maintained in legible condition and kept adjacent to the heater or in a safe place for future
reference.
Models 504A–2004A
Types H, WH & P
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Raypak MVB 754A Specifications

General IconGeneral
BrandRaypak
ModelMVB 754A
CategoryBoiler
LanguageEnglish

Summary

WARNINGS

Safety Terms and Precautions

Explains hazard severity levels and provides safety warnings.

BEFORE INSTALLATION

Product Receipt and Handling

Details checking for damage, reporting issues, and proper receipt procedures.

Model Identification

Explains how to identify the heater model number and its components.

Ratings and Certifications

Lists standards and certifications the heater complies with.

Installations at Elevation

Provides guidance on installing the heater at higher altitudes.

Component Locations

General Information and Specifications

Overview of heater components, basic data, and general specifications.

GENERAL SAFETY

Scald Prevention and Water Temperature Safety

Discusses water temperature risks, scald prevention, and temperature relationships.

INSTALLATION

Installation Codes and Standards

Lists required codes and standards for installation.

Equipment Base and Clearances

Specifies requirements for the mounting surface and clearances.

Combustion and Ventilation Air

Indoor Unit Air Supply Requirements

Details requirements for combustion and ventilation air for indoor installations.

Vent/Air Inlet Termination Clearances

Clearance Requirements

Outlines minimum clearances for vent and air inlet terminations.

Air System Components

Air Filter, Direct Vent, and Dampers

Information on the air filter, direct vent installation, and motorized dampers.

Combustion Air Supply Options

Discusses options for supplying combustion air, including inside the building.

Outdoor Combustion Air Supply

U.S. vs. Canadian Requirements

Differentiates combustion air supply requirements between US and Canadian installations.

Water Piping and System Connections

Piping, Relief Valve, and Gauge Installation

Covers general water piping, relief valve, and temperature/pressure gauge installation.

Hydrostatic Testing and Pipe Flushing

Details hydrostatic testing procedures and flushing/cleaning of system piping.

Cold Water Operation and Condensation

Addresses potential damage from internal condensation in cold water operation.

Cold Water Operation Strategies

Cold Water Start Protection Methods

Explains methods for cold water start protection using bypass systems.

Cold Water Run and Bypass Adjustment

Details cold water run scenarios and how to adjust the "H" bypass.

Hydronic Heating System Design

Pump Selection and Feedwater Regulation

Guidance on selecting the correct pump and installing a feedwater regulator.

Hydronic Piping Considerations

Discusses piping requirements, venting, and system diversity for hydronic heating.

Applications and Modes (Type H Units)

Mode 1: Single Boiler and Cascade Configurations

Describes Mode 1 for single boiler and cascade systems with primary/secondary piping.

Hydronic System Modes and DHW

Mode 2: System Loop Indirect DHW

Details Mode 2 for hydronic systems with indirect DHW on the system loop.

Mode 3: Boiler Loop Indirect DHW

Explains Mode 3 for hydronic systems with indirect DHW on the boiler loop.

Domestic Hot Water Configuration

DHW Setup and Water Hardness

Covers DHW setup and considerations for water hardness.

Potable Water and Space Heating Integration

Combined Potable Water and Space Heating

Guidelines for using the heater for both potable water and space heating.

Pool Heating and Maintenance

Pool Heating Installation Requirements

Specific requirements for installing the heater for pool heating applications.

Winterizing and Pool Water Chemistry

Instructions for winterizing the heater and maintaining pool water chemistry.

Gas Supply Requirements

Gas Supply Connection and Pressure

Details gas supply connection procedures, pressure requirements, and safety.

Electrical Power Connections

Wiring Standards and Pump Power

Outlines electrical wiring standards and pump power connections.

Field Wiring and Electrical Connections

Field-Connected Controllers and Power Check

Instructions for field-wiring controllers and verifying the power source.

Making Electrical Connections

Steps for making electrical connections, including wire handling and conduit usage.

Wiring for Sensors and Control Signals

Enable/Disable and Outdoor Sensor Wiring

Connects enable/disable functions and outdoor sensor wiring.

Advanced Control Wiring

Indirect Sensor and DHW Wiring

Details wiring for indirect sensors and domestic hot water (DHW) control.

Building Control Signals and Modbus

Connects external building control signals and Modbus communication.

Cascade System Wiring

Cascade Pump and Sensor Wiring

Connects pumps and sensors for cascade boiler systems.

Venting and Appliance Categories

General Venting and Alarm Connections

Covers general venting precautions, alarm connections, and appliance categories.

Venting System Installation and Support

Venting Category Requirements and Support

Details venting category requirements, vent stack support, and terminal location.

Extractors, Draft Inducers, and Dampers

Discusses interlocks for extractors, draft inducers, and motorized flue dampers.

U.S. Vent Termination Requirements

U.S. Vent Termination Clearances

Specifies required clearances for vent terminations in U.S. installations.

Canadian Venting and Category I Vertical Venting

Canadian Vent Termination Rules

Outlines vent termination requirements for Canadian installations.

Category I Vertical Venting Installation

Details installation procedures for Category I vertical venting.

Common Venting Procedures

Vertical Venting and Common Venting Specs

Provides specifications for vertical venting and common venting practices.

Engineered Vent Systems

Typical Common Venting and Engineered Systems

Explains typical common venting setups and engineered vent systems.

Horizontal Through-the-Wall Direct Venting

Category III Venting Installation

Covers installation for horizontal through-the-wall direct venting (Category III).

Direct Vent-Vertical Installation

Category III Direct Vent Specifications

Provides specifications for Category III horizontal and vertical direct venting.

Outdoor Installation Requirements

Outdoor Venting and Freeze Protection

Details outdoor installation procedures and freeze protection measures.

Heater Controls and Ignition

Ignition Control Functions and High Limit Settings

Explains ignition sequences, lockout procedures, and high limit controls.

Heater Safety Devices

High Limit, Flow Switch, Pressure Switches

Describes optional high limit, flow switch, and gas pressure switches.

User Interface and Setpoint Adjustment

User Interface Navigation and View Menu

Guide to navigating the user interface menus and understanding the view menu.

Initial Adjustment and Setup Menu

Steps for initial adjustments and overview of setup menu items.

Boiler Menu Parameters

Boiler Menu Overview

Lists parameters available in the Boiler Menu for monitoring and control.

Monitor Menu Parameters

Monitor Menu Overview

Lists parameters available in the Monitor Menu for tracking system performance.

Toolbox Menu and Outdoor Reset

Toolbox Menu Functions

Explains functions available in the Toolbox Menu, including error lookup.

Outdoor Reset Concept and Heat Loss

Describes how outdoor temperature affects heating water temperature and heat loss.

Reset Ratio Calculation and Settings

Reset Ratio Settings and Calculation

Details settings like Boil START, OUT START, and their role in reset ratio calculation.

START-UP PROCEDURES

Pre Start-up Checks and System Filling

Steps for preparing the heater and system before initial start-up.

Venting Inspection and Safety Checks

Ensures proper venting and checks safety devices before operation.

Initial Start-up and Tools Required

Lists tools needed and steps for the initial start-up process.

Gas Pressure and Manometer Setup

Preparation, Power Check, and Manometer Attachment

Covers preparation, power supply checks, and manometer connections.

Gas Supply Pressure Check and Burner Ignition

Details checking gas pressure and observing burner ignition sequence.

Performance Checks and User Test

Blower and Manifold Pressure Checks

Instructions for checking blower operation and manifold gas pressure.

User Test Functionality

How to access and use the User Test function for system checks.

Safety Inspection and Leak Testing

Pre-Operation Safety Checks

Performing safety checks on thermostats, high limits, and flow switches.

Dual-Seat Gas Valve Leak Test

Step-by-step procedure for leak testing the dual-seat gas valve.

Post Start-Up Checks

Post Start-Up Verification

Verifying system water fill, air purging, and proper operation after start-up.

Testing Safety Controls and High Limit

Testing safety devices, including low water cut-off and high limit settings.

OPERATION AND TROUBLESHOOTING

Lighting Instructions and Gas Shut-off

Procedures for lighting the heater and shutting off gas supply.

MVB Error Codes and Heater Faults

How MVB error codes are displayed and general heater fault indications.

Fault Resolution and Error Codes

PIM™ Flash Code Interpretation

Explains how to interpret PIM™ flash codes for troubleshooting.

MVB Fault Text Descriptions

Provides detailed descriptions and troubleshooting steps for MVB error items.

LED Error Code Listing

PIM™ LED Error Code Interpretation

Lists LED error codes on the PIM™ and their recommended troubleshooting steps.

MAINTENANCE SCHEDULE AND SENSOR VALUES

Suggested Minimum Maintenance Schedule

Outlines daily, monthly, and yearly maintenance tasks.

Sensor Resistance Values

Provides approximate resistance values for water and outdoor sensors at different temperatures.

Preventive Maintenance Procedures

Daily, Weekly, and Monthly Checks

Details recommended daily, weekly, and monthly maintenance checks.

Semi-Annual and Annual Maintenance

Covers semi-annual calibration and annual system tests and checks.

Filter Replacement and Maintenance

Filter Replacement Procedure

Step-by-step guide for removing and installing air filters.

Filter Maintenance and Inspection

Guidelines for inspecting and maintaining the air filter.

APPENDIX: INSIDE AIR CONTAMINATION

Contaminated Air Effects and Prevention

Discusses the impact of contaminated combustion air and mitigation strategies.

Massachusetts Installation Requirements

Carbon Monoxide Detectors and Signage

Specific requirements for CO detectors and signage in Massachusetts.

Gas Pressure Supervision Requirements

Details Massachusetts regulations regarding gas pressure supervision.

LIMITED PARTS WARRANTY

Warranty Scope and Exclusions

Outlines the scope of the warranty and common exclusions.

Making a Warranty Claim

Procedures for submitting a warranty claim and required information.

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