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Raypak RAYTHERM 133-4001 User Manual

Raypak RAYTHERM 133-4001
44 pages
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CATALOG NO. 2000.50AH Effective: 06-27-11 Replaces: 09-16-10 P/N 240035 Rev. 35
This manual should be maintained in legible condition and kept adjacent to the heater or in a safe place for future
reference.
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Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your building.
Immediately call your gas supplier from a neighbor's phone. Follow the gas
supplier's instructions.
If you cannot reach your gas supplier, call the fire department.
(# Improper installation, adjustment, alteration, service or maintenance can
cause property damage, personal injury or loss of life. Refer to this manual.
Installation and service must be performed by a qualified installer, service agency or
the gas supplier.
 #* &#$%* Do not store or use gasoline or other flammable vapors and
liquids or other combustible materials in the vicinity of this or any other appliance. To
do so may result in an explosion or fire.
Installation and service must be performed by a qualified installer, service agency or
the gas supplier.
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Table of Contents

Questions and Answers:

Raypak RAYTHERM 133-4001 Specifications

General IconGeneral
ModelRAYTHERM 133-4001
TypeBoiler
Input BTU/hr133, 000
Fuel TypeNatural Gas
Voltage120V
Weight320 lbs

Summary

Safety Warnings and Terminology

Warning Terminology Definitions

Defines terms like DANGER, WARNING, CAUTION, and NOTE used in safety instructions.

Specific Safety Precautions

Details critical safety warnings, cautions, and California Proposition 65 notices.

Installation Requirements

Installation Codes and Standards

Outlines conformity with codes like NFGC, NEC, CSA, and ASME boiler code.

Installation Base Requirements

Specifies requirements for mounting the boiler on a level, non-combustible surface.

Venting Instructions

Vent Piping

Vent Damper Installation

Vent Damper Operation

Plumbing and Gas Supply

Boiler Controls

Limit Controls

Manual-Reset High Limit

Instructions for setting and using the manual reset high limit control.

Auto-Reset High Limit

Guidelines for setting auto-reset high limit controls based on operating temperature.

Safety Devices

Flow Switch Operation

Explains the dual purpose of the flow switch for pump failure or low water.

100% Pilot Safety System

Details electronic devices that ensure pilot flame before main burner ignition.

Optional Safety Devices

Electrical Connections

Electrical Connection Safety and Notes

Important safety precautions and notes for electrical connections and grounding.

Boiler Start-Up Procedures

Pre-Start Up Checks

General preparation and safety checks before starting the boiler, including water flow.

Standing Pilot Lighting Instructions

Safety Before Lighting

Crucial safety warnings for lighting the appliance, including gas leak procedures.

Pilot Lighting Steps

Step-by-step guide for safely lighting the pilot light on standing pilot models.

Electronic Ignition Lighting Instructions

Safety Before Operation

Safety warnings for operating boilers with electronic ignition systems.

Gas Leak Emergency Procedure

Emergency procedures to follow if gas is detected around the appliance.

Operating Instructions

Steps for operating boilers with electronic ignition systems.

Automatic Gas Valve Operations

Post Start-Up Checks

Standing Pilot Checkout

Steps to check the proper functioning of a standing pilot after start-up.

Intermittent Pilot System Checkout (S8600)

Procedure for checking intermittent pilot systems and their lockout timing.

Inspections and Maintenance

Boiler Operation

Safety Features

Flame Roll-Out Safety Switch

Details the function of the manual reset flame roll-out safety switch.

Service Procedures

Gas Valve Adjustment

Troubleshooting Electronic Ignition

Electrical Issues (IID)

Troubleshooting guide for electrical problems with electronic ignition systems.

Intermittent Pilot System (S8600)

Troubleshooting steps for Honeywell S8600 intermittent pilot systems.

Troubleshooting Standing Pilot

Electrical Issues (Standing Pilot)

Troubleshooting flowchart for electrical issues with standing pilot ignition.

Troubleshooting Mechanical Issues

Boiler Not Firing or Shutting Down

Common causes and solutions for boilers not firing or shutting down unexpectedly.

Low Flame and Venting Problems

Addresses low flame conditions, sooting, and improper venting issues.

Boiler Jacket Overheating

Troubleshooting for issues causing the boiler jacket to become excessively hot.

Pump Troubleshooting and Maintenance

Pump Failure and Performance Issues

Identifies reasons for pump failure, reduced capacity, and coupling wear.

Pump Prime and Overload Issues

Explains causes for pump losing prime and overloaded driving units.

Pump Mechanical Noise and Vibration

Covers mechanical troubles, noise, and vibration issues related to pumps.

Service and Repair

Flue Gas Passageway Cleaning

Limited Warranty

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