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9
REPAIR AND MAINTENANCE
Rear Wheel/Hub Motor Replacement
Tools Required: Phillips Screwdriver, 10 mm Wrench, Two (2) 8 mm Wrenches, and 17 mm Wrench
1 Locate and disconnect motor
from controller.
3 With a 10 mm wrench, loosen the
brake cable anchor and disconnect
the cable.
2 Using a Phillips screwdriver,
loosen and remove three (3) screws
from motor cover.
4 Using two (2) 8 mm wrenches,
loosen and remove the bolt and lock
nut from the cable guide bracket.
5 With 17 mm wrench, loosen the
nut. Remove wheel/hub motor.
7 Thread the brake cable through
the brake adjuster barrel, through
the large spring, and into the small
hole in the side of the anchor bolt.
Position the cable to the original
location (as indicated by the slight
cable kink) and tighten securely.
6 Install the cable guide bracket to
the frame and brake plate using bolt,
washers, and nut. Do not tighten.
*See the hardware sequence on
the right.
8 Repeat the steps in reverse
to reinstall.
*Note the hardware sequence (from
outside toward the center).
Left Side (Brake)
20-1 17 mm Flange Locknut
20-2 Lock Washer
Frame
20-3 Spacer
20-4 Brake Plate
Right Side (Throttle)
20-5 Motor Cover
20-6 Screws (3)
*Note the hardware sequence
(from left to right).
20-7 Nut
20-8 Cable Guide Bracket
20-9 Brake Plate
Frame
20-10 Bolt
20-7 Nut
20-8 Cable
Guide
Bracket
20-7
Brake Plate
20-10 Bolt
Frame
2.
1.
3.
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