RBI FLEXCORE CK7000 - Start-Up

47
Cast Iron Condensing Boilers – Installation Manual
FlexCore Stainless Steel Condensing Boilers – Installation Manual
START-UP REPORT
DATE
:
JOB NAME:
T
E
C
HNI
C
IAN:
L
OCATION:
C
O
MPANY
:
MO
DEL
:
PH
O
NE N
U
MBER
:
S
ERIAL #
:
PRE
-
ST
A
T
T
R
T
U
P
C
HE
C
K
L
I
ST
NO VISIBLE DAMAGE TO UNI
T
INLET AIR FILTER IN
S
TALLED AND
C
LEA
N
P
IPING PROPERLY CONNECTE
D
PROPER SERVICE CLEARANCES PROVIDE
D
B
O
ILER CIRC
U
LAT
O
R WIRE
D
P
UMP RUNNING, HEAT EX
C
HANGER FUL
L
V
ENT
/
STACK C
O
NNECTE
D
GAS LINES PURGED, N
O
LEAKS, N
O
MISSING TEST
P
LUG
S
B
OI
LE
R
ST
A
T
T
R
T
U
P
S
E
Q
U
E
N
C
E
Note: Locate the S2 Calibration Switch and low re hold switch in the bottom-right of the electrical panel on
the main HeatNet board. Also locate the manometer test ports at the bottom of the lter box.
1. Perform pre-start up checks and set up: (follow section "Operating Instructions"; Steps 1-10).
2. Disable any external call for heat and toggle the remote/local switch to REMOTE (follow section
"Operating Instructions"; Steps 11-14).
3. Ignition and pilot adjustment: Toggle the LOW FIRE switch to cycle the boiler then hold at trial for pilot
ignition (follow section "Operating Instructions"; Steps 15-17).
4. Set pilot pressure (follow section “Checking, Adjustment & Operation”) (ame signal should read 5.0 VDC).
5. Set min VFD and low re combustion values: (follow section "Operating Instructions"; Steps 18-25).
6. Record combustion and Delta P at low re.
7. Set max VFD and high re combustion values; (follow section "Operating Instructions"; Step 26).
8. Record combustion and Delta P at high ring rate.
9. Check all combustion results using a calibrated ue gas analyzer.
10. Release the LOW FIRE switch to place boiler in standby.
In addition to completing the FlexCore Series start-up report, complete the control set-up information in the
rear of the HeatNet manual.