RBI Gas boilers - Start-Up Report; Pre-Startup Checklist; Boiler Startup Sequence

Fi d b b il & h B il M l
Fi
nne
d
co
pp
er tu
b
e gas
b
o
il
ers
&
water
h
eaters –
B
o
il
er
M
anua
l
40
F
F
START-UP REPORT
DATE
:
JOB NAME:
T
E
C
HNI
C
IAN:
L
OCATION:
CO
MPANY
:
MO
DEL
:
PH
O
NE N
U
MBER
:
S
ERIAL #
:
PRE
-
ST
A
T
T
R
T
U
P
C
HE
C
K
L
I
ST
NO VISIBLE DAMAGE TO UNI
T
INLET AIR FILTER IN
S
TALLED AND
C
LEA
N
P
IPING PROPERLY CONNECTE
D
PROPER SERVICE CLEARANCES PROVIDE
D
B
O
ILER CIRC
U
LAT
O
R WIRE
D
P
UMP RUNNING, HEAT EX
C
HANGER FUL
L
V
ENT
/
STACK C
O
NNECTE
D
GAS LINES PURGED, N
O
LEAKS, N
O
MISSING TEST
P
L U G
S
B
OI
LE
R
ST
A
T
T
R
T
U
P
S
E
Q
U
E
N
C
E
Note: Locate the AA terminals and minimum hold switch in the bottom-right of the electrical panel on the main
HeatNet board. Also locate the manometer test mani
f
old in the bottom o
f
the electrical panel
.
Disable an
y
external call
f
or heat and toggle the remote/local switch to REMOTE
.
1
.
T
oggle the LOW FIRE switch to c y cle the boiler then hold at trial
f
or pilot ignition
.
2
.
S
et pressure to 3–3.5" WC (ame signal should read 5.0 VDC)
.
3.
Release boiler to main ame trial for ignition
.
4
.
C
heck for stable ame
.
5
.
R
ecord combustion and manifold pressure at minimum rin
g
rate.
6.
J
um
p
er the AA terminals to
force 100% input
.
7.
R
ecord combustion and mani
f
old pressure.
8.
R
emove the AA
j
umper to place the boiler at minimum rate
.
9
.
M
ake an
y

nal ad
j
ustments on low

re. 1
0.
C
heck all combustion results using a calibrated

ue gas anal
y
zer
.
11
.
R
e
l
ease t
h
e LOW FIRE switc
h
to p
l
ace
b
oi
l
er in stan
dby.
12
.
In addition to completing the Fusion start-up report, complete the control set-up information in the rear of
the HeatNet manual.