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REGLOPLAS 90M - User Manual

REGLOPLAS 90M
44 pages
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90M
P140M
P160M(D)
Betriebsanleitung
Instructions de service
Operating Instructions
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Summary

General Unit Information

Introduction to Operating Instructions

Provides a description of the units and important information for safe operation and maintenance.

Understanding Safety Symbols

Explains symbols used in the manual that denote potential hazards to humans.

Important Operating and Maintenance Notes

Contains critical notes regarding maintenance, modifications, and electrical work safety.

Unit Application and Limitations

Defines the intended use of the temperature control unit for heating and cooling applications.

Unit Installation Procedures

Setting Up the Unit

Details proper unit placement, ensuring sufficient ventilation and clearance for operation.

Pre-Connection Consumer Checks

Outlines essential checks for the consumer prior to connecting hoses to prevent damage.

Water Quality Requirements

Specifies water quality criteria to prevent damage to the cooler and connected consumer.

Guidelines for Connecting Hoses

Provides instructions for connecting hoses, including pressure, temperature, and cross-section.

Electrical and Safety Setup

Electrical Connection Requirements

Instructs that unit connection must be performed by a qualified electrician following regulations.

Interface Cable and Optional Equipment

Describes the routing of the interface cable when the unit is equipped with one.

Unit Safety Monitoring Equipment

Lists monitoring equipment ensuring safe and reliable operation, such as gauges and valves.

Procedure for Switching the Unit On

Details the steps for switching on the unit, including checks and hose connections.

Control System Operation

Switching On with RT32 Control System

Explains the process of switching on the unit using the RT32 control system and its tests.

Switching On with RT50 Control System

Describes how to switch on the unit using the RT50 control system and its display elements.

RT50 Operating and Display Elements

Details the function of various display elements and keys on the RT50 control system.

RT50 Control System Functions

Setting Temperature and Programming Keys

Explains how to use keys to set temperature values and program settings on the RT50.

Using the Alarm Reset Key

Describes the function of the ALARM RESET key for managing alarm states and acknowledgements.

Switching Set-Point Values (SP Key)

Explains the SP key's function for switching between set-point values SP1 and SP2.

Protecting Settings with Operation Code

Details how to use a code to protect set or programmed values from inadvertent changes.

Switching Off the Unit

Switching Off with RT32 Control System

Provides steps for switching off the unit using the RT32 control system.

Switching Off with RT50 Control System

Explains the procedure for switching off the unit via the RT50 control system or timer.

Troubleshooting Unit Malfunctions

RT50 Control System Malfunction Displays

Lists common malfunction messages displayed on the RT50 system and their causes.

Routine Maintenance Procedures

Periodic Checks and Maintenance Schedule

Outlines recommended periodic checks and maintenance tasks for the unit.

Daily Maintenance Tasks

Specifies daily tasks for checking leaks in the temperature control circuit.

Monthly Maintenance Tasks

Details monthly checks including air inlet openings and filter cleaning.

Scheduled Maintenance and Cleaning

Semi-Annual Checks and Maintenance

Covers semi-annual checks like level control tests, electrical equipment, and solenoid valves.

Annual Maintenance and Fluid Replacement

Recommends replacing heat transfer fluid annually or after 2000 hours of operation.

Unit Cleaning Procedures

Provides safety precautions and steps for cleaning the unit, including evacuation.

Repair Guidelines and Parts

Emphasizes using original parts for repairs and lists information needed for ordering.

Shipping and Optional Features

Unit Shipping and Disposal

Provides instructions for preparing the unit for shipping and its proper disposal.

Optional Equipment: Consumer Evacuation

Explains the suction program for evacuating the consumer via the pump using underpressure.

Optional Feature: Indirect to Direct Cooling

Describes the switch to direct cooling for increased capacity at temperatures below 80 °C.

Optional Feature: RT50 Flow Rate Measurement

Details how to display the flow rate measurement using the RT50 control system.

Service and Technical Reference

Service Information and Parts Ordering

Notes electrical diagram location and the importance of stating the serial number for parts.

Hose Handling Best Practices

Incorrect Hose Installation Examples

Illustrates incorrect practices for hose installation that can lead to kinking or strain.

Correct Hose Installation Techniques

Shows correct methods for hose installation, emphasizing bending radius and neutral length.

Comprehensive Technical Data

Technical Specifications Summary

Presents comprehensive technical specifications for the 90M, P140M, and P160M(D) models.

Principle Diagrams and Component Identification

Principle Diagram for 90 M;DK Model

Shows the principle diagram for the 90M/DK model, detailing fluid circuits and components.

Principle Diagram for 90 M;1 K; 2 K Models

Illustrates the principle diagram for the 90M/1K and 90M/2K models.

Principle Diagram for P140 M;P160 M(D) Models (1 K, 2 K)

Displays the principle diagram for P140M and P160M(D) models with 1K, 2K configurations.

Principle Diagram for P140 M;P160 M(D) Models (SK, 2 SK)

Shows the principle diagram for P140M and P160M(D) models with SK, 2SK configurations.

List of Components in Diagrams

Lists and identifies all components referenced in the principle diagrams.

Cooling Performance and Pump Data

Cooling Capacity Diagrams

Graphs showing cooling capacity versus outlet temperature for various models.

Pump Performance Curves

Graphs illustrating pump capacity versus flow rate for different pump types.

90 M Model Spare Parts Identification

90 M Model Overall Spare Parts Diagram

Identifies key spare parts on the 90M model using visual labels.

90 M;DK Model Component Labels

Highlights key components and their labels for the 90M/DK model.

90 M;1 K; 2 K Model Component Labels

Shows labels for components of the 90M/1K and 90M/2K models.

P140 M Model Spare Parts Identification

P140 M;1 K; 2 K Model Component Labels

Identifies key components for the P140M/1K and P140M/2K models.

P140 M;SK; 2 SK Model Component Labels

Shows labels for components of the P140M/SK and P140M/2SK models.

P160 M(D) Model Spare Parts Identification

P160 M(D);1 K; 2 K Model Component Labels

Identifies key components for the P160M(D)/1K and P160M(D)/2K models.

P160 M(D);SK; 2 SK Model Component Labels

Shows labels for components of the P160M(D)/SK and P160M(D)/2SK models.

Detailed Spare Parts List and Descriptions

Component Numbering and Item Descriptions

Provides a table listing part numbers, articles, and their English item descriptions.

Pump Assembly and Electrical Components

Electrical Component Identification

Identifies electrical components like lamps, pumps, switches, and relays.

Pump Mechanical Component Details

Details mechanical parts of the pump, including seals, casings, and impellers.

Pump Head and Motor with Magnetic Drive

Shows diagrams and lists replacement parts for the pump head and motor with magnetic drive.

Solenoid Valves and Float Switch Information

EV220 B 1;2 Solenoid Valve Breakdown

Provides a breakdown and part list for the EV220B 1/2" solenoid valve.

EV210 B 1;4-3;8 Solenoid Valve Breakdown

Details the components and parts of the EV210B 1/4"-3/8" solenoid valve.

Float Switch Installation Guidance

Explains correct float switch orientation for proper level control function.

Safety Valve Inspection and Maintenance

Procedure for Checking the Safety Valve

Details the procedure for checking the safety valve's function and cleaning it.

Unit Dimensions for 90 M and P140 M

90 M and P140 M Model Dimension Sheet

Provides a detailed drawing with dimensions and component labels for 90M and P140M models.

Unit Dimensions for P160 MD Model

P160 MD Model Dimension Sheet

Presents a drawing with overall dimensions and component labels for the P160MD model.

REGLOPLAS 90M Specifications

General IconGeneral
Pump capacity40 l/min
Accuracy±0.5°C
DisplayDigital
Control TypePID
Temperature Range20°C to 90°C

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