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Reliance electric GV3000/SE Installation Manual
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GV3000/SE AC Drive
30 - 100 HP, 230V AC
Version 6.04
Hardware Reference, Installation,
and Troubleshooting Manual D2-3417-2
2
Table of Contents
Default Chapter
7
Table of Contents
7
Chapter 1 Becoming Familiar with the Manual
13
Finding Information
13
Assumptions about the Audience
14
Understanding Terms Used in this Manual
14
If You Want to Know more
14
Getting Assistance from Reliance Electric
14
Chapter 2 About the Drive
15
Identify the Drive by Model Number
15
Figure 2.1 - Identifying the Drive Model Number
15
Enclosures
16
Table 2.1 - Power Ratings
16
30-100 HP GV3000/SE Drive Components and Locations
17
Figure 2.2 - 30 to 50 HP Drive Components and Locations
17
Figure 2.3 - 60 to 100 HP Drive Components and Locations
18
Regulator Board Description
19
Figure 2.4 - Regulator Board Components and Locations
20
Jumper Locations and Settings
21
Analog Input Speed Reference Jumper
21
Analog Output Jumper
22
Figure 2.5 - Jumper J4 Settings for Analog Input Speed Reference
22
Figure 2.6 - Jumper J17 Settings for Analog Outputs
23
Wiring the Terminal Strip
23
Figure 2.7 - Typical Terminal Strip Connections
24
Operator Interface Module Connector
24
Option Board Connector
24
RS-232 Communication Port
24
Keypad/Display
25
Jumpers on Base Board (PISC-40)
25
Figure 2.8 - Keypad/Display
25
Table 2.2 - Settings of Jumpers on Base Board
25
Figure 2.9 - Base Board Jumper Locations
26
Drive Kit Options
27
Table 2.3 - Available Kits and Options
27
Chapter 3 Planning before Installing
29
Requirements for the Installation Site
29
Making Sure Environmental Conditions Are Met
29
Determining Total Area Required Based on Drive Dimensions
30
Table 3.1 - Ambient Conditions
30
Table 3.2 - Drive Dimensions and Weights
30
Figure 3.1 - Drive Dimensions
31
Verifying the Site Provides for Recommended Air Flow Clearances
32
Figure 3.2 - Recommended Air Flow Clearances
32
Verifying Power Module AC Input Ratings Match Supplied Power
33
Wiring Requirements for the Drive
33
Meeting Terminal Strip Input and Output Specifications
33
Determining Wire Size Requirements
33
Recommended Power Wire Sizes
33
Table 3.3 - Recommended Power Wire Sizes for 30 to 50 HP Drives
33
Recommended Control and Signal Wire Sizes
34
Recommended Motor Lead Lengths
34
Table 3.5 - Recommended Terminal Strip Wire Sizes
34
Figure 3.3 - How to Measure Motor Lead Lengths
35
Table 3.6 - Motor Lead Lengths
35
Table 3.7 - Reactors
35
Recommended Serial Communication Cable Lengths
36
Selecting AC Input Line Branch Circuit Fuses, Circuit
36
Breakers, and AC Reactors
36
Table 3.8 - AC Input Line Fuse Selection Values
36
Meeting Encoder Specifications (FVC Regulation Only)
37
Encoder Wiring Guidelines
37
Verifying Power Module Output Current Rating Is Greater than Motor Full Load Amps
37
Table 3.9 - Circuit Breaker Selection Values
37
Table 3.10 - AC Reactor Selection Values
37
Chapter 4 Mounting the Drive, Grounding, and Finding Wire Routing Locations
39
Mounting the Drive
39
Verifying the Drive's Watts Loss Rating
39
Routing Input, Motor Output, Ground, and Control Wiring for the Drive
39
Figure 4.1 - Terminal Locations
41
Chapter 5 Installing Input Power Wiring
43
Installing Transformers and Reactors (Optional)
43
Installing Fuses for Branch Circuit Protection
44
Installing a Required External/Separate Input Disconnect
44
Table 5.1 - AC Line Reactors
44
Figure 5.1 - Typical AC Input Electrical Connections
45
Installing Power Wiring from the AC Input Line to the Drive's Power Terminals
47
Installing Power Wiring from an External DC Bus to the Drive's Internal DC Bus Terminals
47
Chapter 6 Installing Output Power Wiring
49
Installing Output Contactors (Optional)
49
Installing Mechanical Motor Overload Protection (Optional)
49
Table 7.1 - RS-232 Connections (Terminals 1-3)
51
Table 7.2 - Encoder Connections (Terminals 4-9)
51
Table 7.3 - Analog Output Connections (Terminals 10 and 11)
52
Table 7.4 - Analog Speed/Torque Reference Connections
52
Table 7.5 - Digital Input Connections (Terminals 16-25)
52
Chapter 7 Wiring the Regulator Board Terminal Strip
53
Table 7.6 - Snubber Resistor Braking Connections (Terminals 26 and 27)
53
Table 7.7 - Status Relay Connections (Terminals 28-31)
53
Figure 7.1 - Two-Wire Start/Stop Sample Control Wiring
54
Figure 7.2 - Three-Wire Start/Stop Sample Control Wiring
55
Stopping the Drive
56
Wiring the Encoder Feedback Device (FVC Regulation Only)
56
Figure 7.3 - Encoder Wiring Connections
58
Table 7.8 - Wiring Signal and Control I/O to the Terminal Strip
59
Wiring the Signal and Control I/O
59
Chapter 8 Completing the Installation
69
Checking the Installation
69
Powering up after Installation Is Complete
70
Chapter 9 Troubleshooting the Drive
71
Test Equipment Needed to Troubleshoot
71
Drive Alarms and Faults
71
Verifying that DC Bus Capacitors Are Discharged
71
Checking out the Power Module with Input Power off
72
Figure 9.1 - DC Bus Voltage Terminals
72
Table 9.1 - Resistance Checks
73
Replacement Parts
74
Table 9.2 - Replacement Parts for the GV3000/SE Drives
74
Appendix A Technical Specifications
75
Table A.1 - Service Conditions
75
Table A.2 - Environmental Condition
76
Table A.3 - Terminal Strip Input Specifications
76
Table A.4 - Terminal Strip Output Specifications
76
Table A.5 - Terminal Strip RS-232 Specifications
77
Table A.6 - Encoder Feedback Device Specifications
77
Appendix B 30-100 HP GV3000/SE System Wiring Diagram
79
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Reliance electric GV3000/SE Specifications
General
Brand
Reliance electric
Model
GV3000/SE
Category
Controller
Language
English
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