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Reliance electric GV3000/SE Hardware Reference, Installation, And Troubleshooting Manual
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GV3000/SE AC Bookshelf Drive
Version 6.06
Hardware Reference, Installation,
and Troubleshooting Manual D2-3427-3
2
Table of Contents
Default Chapter
7
Table of Contents
7
Chapter 1 Introduction
13
Related Publications
13
Getting Assistance from Reliance Electric
13
Chapter 2 About the Drive
15
Identifying the Drive
15
Figure 2.1 - Identifying the Drive Using the U. S. Model Number
15
Understanding the Enclosure Rating: IP20
16
Figure 2.2 - Identifying the Drive Using the European Stock Number
16
Table 2.1 - Power Ratings
16
To 15 Amp GV3000/SE Bookshelf Drive Component Locations
17
Figure 2.3 - 2 to 15 Amp Drive Component Locations
17
To 30 Amp GV3000/SE Bookshelf Drive Component Locations
18
Figure 2.4 - 24 to 30 Amp Drive Component Locations
18
Amp GV3000/SE Bookshelf Drive Component Locations
19
Figure 2.5 - 43 Amp Drive Component Locations
19
Regulator Board Description
20
Figure 2.6 - Regulator Board Component Locations
20
Jumper Locations and Settings
21
Setting the Analog Input Speed Reference Jumper (J4)
21
Setting the Analog Output Jumper (J17)
22
Figure 2.7 - Jumper J4 Settings for Analog Input Speed Reference
22
Figure 2.8 - Jumper J17 Settings for Analog Outputs
23
Figure 2.10 - Keypad/Display
23
Figure 2.9 - Typical Terminal Strip Connections
24
Terminal Strip
24
Operator Interface Module (OIM) Connector
25
Option Board Connector
25
Keypad/Display
25
Output Relay Terminal Strip
26
Internal Braking Transistor
26
Optional Internal AC Mains Filter
26
Optional Equipment
26
Figure 2.11 - Output Relay Terminal Strip
26
Table 2.2 - Standard Kits and Options
26
Chapter 3 Planning before Installing
29
General Requirements for the Installation Site
29
Making Sure Environmental Conditions Are Met
29
Table 3.1 - Environmental Conditions
30
Determining Total Area Required Based on Drive Dimensions
31
Figure 3.1 - Dimensions for 2 to 30 Amp Drives
31
Table 3.2 - Dimensions and Weights for 2 to 30 Amp Drives
31
Verifying the Site Provides for Recommended Air Flow Clearances
32
Figure 3.2 - Dimensions for 43 Amp Drives
32
Table 3.3 - Dimensions and Weight for 43 Amp Drives
32
Table 3.4 - Recommended Air Flow Clearances
32
Verifying Power Module Input Ratings Match Supplied Power
33
Wiring Requirements for the Drive
33
Meeting Terminal Strip Input and Output Specifications
33
Determining Wire Size Requirements
33
Conduit Entry Opening Sizes for 24 to 43 Amp Bookshelf Drives
33
Recommended Power Wire Sizes
33
Table 3.5 - Recommended Power Wire Sizes for 2 to 15 Amp Drives
33
Recommended Control and Signal Wire Sizes
34
Recommended Motor Lead Lengths
34
Table 3.6 - Recommended Power Wire Sizes for 24 to 43 Amp Drives
34
Table 3.7 - Recommended Terminal Strip Wire Sizes
34
Figure 3.3 - How to Calculate Motor Lead Lengths
35
Table 3.8 - Recommended Motor Lead Lengths for Reliance Inverter Duty Motors
35
Table 3.9 - Compatible Reactors
35
Recommended Serial Communication Cable Lengths
36
Selecting Input Line Branch Circuit Fuses
36
Table 3.10 - AC Input Fuse Selection Values
36
Meeting Encoder Specifications (FVC Regulation Only)
37
Encoder Wiring Guidelines
37
Verifying Power Module Output Current Rating Is Greater than Motor Full Load Amps
37
Chapter 4 Mounting the Drive, Grounding, and Finding Wire Routing Locations
39
Mounting the Drive
39
Verifying the Drive's Watts Loss Rating
39
Determining Input, Motor Output, Ground, and Control Wire Routing for the Drive
40
Grounding the Drive
40
Figure 4.1 - Wire Routing Locations for 2 to 15 Amp Drives
41
Figure 4.2 - Wire Routing Locations for 24 to 30 Amp Drives
42
Figure 4.3 - Wire Routing Locations for 43 Amp Drives
43
Chapter 5 Installing Input Power Wiring
45
Installing Transformers and Reactors (Optional)
45
Installing Fuses for Branch Circuit Protection
46
Installing a Required External/Separate Input Disconnect
46
Installing Power Wiring from the AC Input Line to the Drive's Power Terminals
46
Figure 5.1 - Typical AC Input Electrical Connections
47
Chapter 6 Installing Output Power Wiring
49
Installing Output Contactors (Optional)
49
Installing Mechanical Motor Overload Protection (Optional)
49
Installing Output Wiring from the Drive Output Terminals to the Motor
49
Table 7.1 - Encoder Connections (Regulator Terminals 4-9)
51
Table 7.2 - Analog Output Connections (Regulator Terminals 10 and 11)
51
Table 7.3 - Analog Speed/Torque Reference Connections
52
Table 7.4 - Digital Input Connections (Regulator Terminals 16-25)
52
Table 7.5 - Status Relay Connections (Relay Terminals 28-31) on the
52
Figure 7.1 - Two-Wire Start/Stop Sample Control Wiring
53
Figure 7.2 - Three-Wire Start/Stop Sample Control Wiring
53
Chapter 7 Wiring the Regulator Board Terminal Strip and the Output Relay Terminal Strip
54
Stopping the Drive
54
Compliance with Machinery Safety Standard en 60204-1:1992
54
Wiring the Encoder Feedback Device (FVC Regulation Only)
55
Table 7.6 - Encoder Connections
55
Figure 7.3 - Encoder Wiring Connections
56
Wiring the Signal and Control I/O
57
Figure 7.4 - Wiring the Terminal Strip - Detail
57
Table 7.7 - Wiring Signal and Control I/O to the Regulator Board Terminal Strip
57
Table 7.8 - Wiring the Output Relay Terminal Strip
64
Chapter 8 Wiring Optional User-Supplied Braking Resistors
65
Installation Guidelines
65
Table 8.1 - Cable Cross-Sections for External Braking Resistors
66
Selecting a Braking Resistor
67
Table 8.2 - Selecting a Braking Resistor
67
Installing the Braking Resistor
68
Figure 8.1 - Braking Resistor Wiring Connections
68
Table 8.3 - Wiring Connections for External Braking Resistor
68
Chapter 9 Completing the Installation
69
Checking the Installation
69
Powering up after Installation Is Complete
70
Chapter 10 Troubleshooting the Drive
71
Test Equipment Needed to Troubleshoot
71
Drive Alarms and Faults
71
Verifying that DC Bus Capacitors Are Discharged
71
Figure 10.1 - DC Bus Voltage Terminals (2 to 15 Amp Drives)
72
Figure 10.2 - DC Bus Voltage Terminals (24 to 30 Amp Drives)
73
Checking out the Drive with Input Power off
74
Figure 10.3 - DC Bus Voltage Terminals (43 Amp Drives)
74
Table 10.1 - Resistance Checks
75
Checking the Cooling Fans
77
Replacement Parts
77
Appendix A Technical Specifications
79
Appendix B Compliance with Machinery Safety Standard en 60204-1:1992
83
Appendix C Compliance with Electromagnetic Compatibility Standards
85
Index
91
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Reliance electric GV3000/SE Specifications
General
Brand
Reliance electric
Model
GV3000/SE
Category
Controller
Language
English
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