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Reliance electric GV3000 User Manual

Reliance electric GV3000
128 pages
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Instruction Manual
GV3000/SE AC Drive
Hardware Reference, Installation,
and Troubleshooting
Version 6.06
D2-3360-5

Table of Contents

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Reliance electric GV3000 Specifications

General IconGeneral
BrandReliance electric
ModelGV3000
CategoryStorage
LanguageEnglish

Summary

Understanding the GV3000/SE Drive

1-25 HP GV3000/SE Drive Component Locations

Identifies main components of 1-25 HP GV3000/SE drives with diagrams and part numbers.

25-60 HP GV3000/SE Drive Component Locations

Identifies main components of 25-60 HP GV3000/SE drives with diagrams and part numbers.

60-100 HP GV3000/SE Drive Component Locations

Identifies main components of 60-100 HP GV3000/SE drives with diagrams and part numbers.

Regulator Board Description and Functions

Provides an overview of the Regulator board's function, features, and circuitry for GV3000/SE drives.

Regulator Board Jumper Settings

Details the location and adjustment procedures for jumpers J4 and J17 on the Regulator board.

Setting the Analog Input Speed Reference Jumper (J4)

Guides on setting Jumper J4 for analog speed/torque reference selection (VDC or mA).

Setting the Analog Output Jumper (J17)

Guides on setting Jumper J17 for analog output selection (VDC or mA) for speed or torque.

Planning the GV3000/SE Drive Installation

General Installation Site Requirements

Covers site selection criteria, environmental conditions, and clearance for GV3000/SE drives.

GV3000/SE Drive Wiring Requirements

Outlines essential checks before drive installation, including wire size and protection.

Wire Size Determination and Recommendations

Discusses factors for selecting appropriate wire sizes based on codes and conduit openings.

Mounting, Grounding, and Wire Routing for GV3000/SE Drive

Mounting the GV3000/SE Drive

Instructions for attaching the drive to a vertical surface or floor using provided mounting holes and hardware.

Determining Input, Motor Output, Ground, and Control Wire Routing

Covers guidelines for routing signal, control, and power wiring in separate conduits.

Grounding Procedures for the GV3000/SE Drive

Step-by-step procedure for properly grounding the drive, motor frame, and associated equipment.

Installing Input Power Wiring

Typical AC Input Electrical Connections for GV3000/SE

Provides diagrams for typical AC input electrical connections for 1-150 HP and 200-400 HP drives.

Typical DC Bus Electrical Connections for GV3000/SE Drive

Shows typical DC bus electrical connections for specific GV3000/SE drive models.

Connecting AC Input Power to Drive Terminals

Guides on connecting AC input power leads to the drive's power terminals based on drive type.

Connecting External DC Bus to Drive Internal DC Bus Terminals

Instructions for connecting DC input power from an external DC bus to the drive's internal terminals.

Installing Output Power Wiring

Installing Output Wiring from Drive Terminals to Motor

Guides on connecting AC output power wiring from the drive to the motor.

Wiring the Regulator Board Terminal Strip

Two-Wire Start/Stop Control Wiring Example

Provides a sample wiring diagram for two-wire start/stop control using the terminal strip.

Three-Wire Start/Stop Control Wiring Example

Provides a sample wiring diagram for three-wire start/stop control using the terminal strip.

Stopping the GV3000/SE Drive

Explains operational and emergency stop procedures, including compliance with safety standards.

Compliance with Machinery Safety Standard EN 60204-1:1992 for Stops

Discusses GV3000/SE drive compliance with EN 60204-1 for emergency stop functions.

Wiring the Encoder Feedback Device for FVC Regulation

Guides on connecting encoder feedback devices for FVC regulation, including parameter setup.

Completing the GV3000/SE Drive Installation

Installation Final Checks Before Power-Up

Provides a procedure for performing final checks before applying power to the drive.

Powering Up the GV3000/SE Drive After Installation

Outlines the procedure for safely powering up the drive after installation is finished.

Troubleshooting the GV3000/SE Drive

Verifying DC Bus Capacitor Discharge Safety

Provides critical safety steps to ensure DC bus capacitors are discharged before internal component access.

Checking GV3000/SE Drive Circuitry with Input Power Off

Provides a procedure for checking drive circuitry and components with input power disconnected.

Resistance Checks for Drive Component Troubleshooting

Details resistance checks for input diodes and IGBTs across various HP ranges for troubleshooting.

GV3000/SE Drive Replacement Parts

Compliance with Machinery Safety Standard EN 60204-1:1992

EN 60204-1 Sections Relevant to GV3000/SE Drive

Lists relevant sections of EN 60204-1 standard and their corresponding titles for drive compliance.

GV3000/SE Drive Electromagnetic Compatibility (EMC) Standards

GV3000/SE Drive EMC Compliance Requirements

Outlines requirements for GV3000/SE drives to conform to EMC standards, including filters and CE mark.

Installing GV3000/SE AC Mains Filters

Describes how to identify and install AC Mains Filters to limit conducted emissions.

Wiring Practices for EMC Compliance in GV3000/SE Drive Installations

Describes wiring practices, including conduit and cable types, to maintain EMC compliance.

Connecting AC Mains Filter Output to GV3000/SE Drive Input

Guides on wiring filter outputs to drive AC input terminals for specific filter models.

Motor Lead Wiring Requirements for EMC Compliance

Specifies requirements for motor lead wiring, including conduit type, length, and termination.

Grounding the Drive/Filter Assembly for EMC Compliance

Provides guidelines for grounding the drive/filter assembly according to EN-60204-1 standards.

200-400 HP GV3000/SE System Wiring Diagrams

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