Reliance electric GV3000 - Instruction Manual

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GV3000 AC Power Modules

Hardware Reference, Installation,

and Troubleshooting

Version 5.0

Instruction

Manual D23340

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Table of Contents4
Becoming Familiar with the Manual9
Finding Information9
Assumptions about the Audience10
Taking Safety Precautions10
Understanding Terms Used in this Manual10
If You Want to Know more10
Getting Assistance from Reliance Electric10
About the Drive11
Identifying the Drive by Model Number11
Figure 2.1 Identifying the Drive Model Number11
NEMA Enclosures12
Table 2.1 Power and NEMA Enclosure Ratings12
25 HP GV3000 Drive Components and Locations13
Figure 2.2 1 5 HP Drive Components and Locations13
Figure 2.3 7.5 10 HP Drive Components and Locations14
Figure 2.4 15 25 HP Drive Components and Locations15
60 HP GV3000 Drive Components and Locations16
Figure 2.5 25 60 HP Drive Components and Locations16
100 HP GV3000 Drive Components and Locations17
Figure 2.6 60 100 HP Drive Components and Locations17
Figure 2.7 100 150 HP Drive Components and Locations18
Regulator Board Description19
Figure 2.8 1 60 HP Regulator Board Components and Locations20
Figure 2.9 60 150 HP Regulator Board Components and Locations21
Jumper Locations and Settings22
Analog Input Speed Reference Jumper22
Figure 2.10 Jumper J4 Settings for Analog Input Speed Reference22
Analog Output Jumper23
Figure 2.11 Jumper J17 Settings for Analog Outputs23
Wiring the Terminal Strip24
Figure 2.12 Typical Terminal Strip Connections24
RS 232 Communication Port25
Option Board Connector25
Operator Interface Module Connector25
Keypad/Display25
Figure 2.13 Keypad/Display25
Drive Kit Options26
Table 2.2 Available Kits and Options26
Planning before Installing27
Requirements for the Installation Site27
Making Sure Environmental Conditions Are Met27
Table 3.1 Ambient Conditions27
Determining Total Area Required Based on Drive Dimensions28
Table 3.2 Drive Dimensions and Weights28
Figure 3.1 Drive Dimensions29
Verifying the Site Provides for Recommended Air Flow Clearances30
Figure 3.2 Recommended Air Flow Clearances30
Verifying Power Module Input Ratings Match Supplied Power31
Wiring Requirements for the Drive31
Meeting Terminal Strip Input and Output Specifications31
Determining Wire Size Requirements31
Conduit Entry Opening Sizes31
Recommended Power Wire Sizes31
Table 3.3 Recommended Power Wire Sizes for 1 10 HP Drives31
Table 3.4 Recommended Power Wire Sizes for 15 25 HP Drives31
Recommended Control and Signal Wire Sizes32
Recommended Motor Lead Lengths32
Table 3.5 Recommended Power Wire Sizes for 25 60 HP Drives32
Table 3.6 Recommended Power Wire Sizes for 60 100 HP Drives32
Table 3.7 Recommended Power Wire Sizes for 100 150 HP Drives32
Table 3.8 Recommended Terminal Strip Wire Sizes32
Recommended Serial Communication Cable Lengths33
Selecting Input Line Branch Circuit Fuses33
Figure 3.3 Single and Multiple Motor Lead Lengths33
Meeting Pulse Tachometer Specifications (Vector Regulation Only)34
Verifying Power Module Output Current Rating Is Greater than Motor Full Load Amps34
Table 3.9 a C Input Line Fuse Selection Values34
Mounting the Drive, Grounding, and Finding Wire Routing Locations35
Mounting the Drive35
Verifying the Drive's Watts Loss Rating35
Routing Input, Motor Output, Ground, and Control Wiring for the Drive35
Figure 4.1 Wire Routing Locations for 1 5 HP Drives36
Figure 4.2 Wire Routing Locations for 7.5 10 HP Drives37
Figure 4.3 Wire Routing Locations for 15 25 HP Drives38
Figure 4.4 Wire Routing Locations for 25 60 HP Drives39
Figure 4.5 Wire Routing Locations for 60 100 HP Drives40
Figure 4.6 Wire Routing Locations for 100 150 HP Drives41
Grounding the Drive42
Installing Input Power Wiring43
Installing Transformers and Reactors (Optional)43
Installing Fuses for Branch Circuit Protection43
Figure 5.1 Typical a C Input Electrical Connections44
Figure 5.2 Typical D C Bus Electrical Connections45
Installing a Required External/Separate Input Disconnect46
Installing Power Wiring from the a C Input Line to the Drive's Power Terminals46
Table 5.1 Terminal Tightening Torques46
Installing Output Power Wiring48
Installing Output Contactors (Optional)48
Installing Mechanical Motor Overload Protection (Optional)48
Installing Output Wiring from the Drive Output Terminals to the Motor48
Wiring the Regulator Board Terminal Strip50
Figure 7.1 Two Wire Start/Stop Sample Control Wiring52
Figure 7.2 Three Wire Start/Stop Sample Control Wiring53
Stopping the Drive54
Compliance with en 60204 1: 199254
Wiring the Speed Feedback Device (Vector Regulation Only)54
Figure 7.3 Wiring Connections for the Speed Feedback Device55
Wiring the Signal and Control I/O56
Table 7.1 Wiring Signal and Control I/O to the Terminal Strip56
Completing the Installation65
Checking the Installation65
Installing the Cover for NEMA 4X/12 Drives66
Powering up after Installation Is Complete66
Troubleshooting the Drive67
Test Equipment Needed to Troubleshoot67
Drive Alarms and Faults67
Verifying that D C Bus Capacitors Are Discharged67
Figure 9.1 D C Bus Voltage Terminals (1 25 HP Drives)68
Figure 9.2 D C Bus Voltage Terminals (25 60 HP Drives)69
Figure 9.3 D C Bus Voltage Terminals (60 100 HP Drives)70
Figure 9.4 D C Bus Voltage Terminals (100 150 HP Drives)71
Checking out the Power Modules with Input Power off72
Table 9.1 Resistance Checks72
Replacement Parts74
Table 9.2 1 5 HP Drive Replacement Parts74
Table 9.3 7.5 10 HP Drive Replacement Parts74
Table 9.4 15 25 HP Drive Replacement Parts75
Table 9.5 25 60 HP Drive Replacement Parts76
Table 9.6 60 100 HP Drive Replacement Parts77
Table 9.7 100 150 HP Drive Replacement Parts78
Table A.1 Service Conditions83
Table A.2 Ambient Conditions83
Table A.3 Terminal Strip Input Specifications84
Table A.4 Terminal Strip Output Specifications84
Table A.5 RS 232 Specifications84
Table A.6 Speed Feedback Device Specifications (Vector Regulation Only)84
Table A.7 Input Signal Response Times (Worst Case)85
Figure B.1 Volts/Hertz Regulation Block Diagram87
Figure B.2 Vector Regulation Block Diagram88

Reliance electric GV3000 - Instruction Manual

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