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Rendamax R3400 - User Manual

Rendamax R3400
204 pages
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R3400/R3500/R3600SB
Operation and Installation manual
for authorized technicians only
Betriebsanleitung
für die autorisierte Fachkraft
Bedienings- en Installatiehandleiding
alleen voor bevoegde vakmensen
Notice d’installation et d’emploi
réservée à l’usage des techniciens agréés
Istruzioni per l'uso
solo per il tecnico autorizzato
08/2011 DOC1083

Table of Contents

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Summary

Safety

General Regulations

Provides essential information for safe and reliable installation, commissioning, and operation of the boiler.

Application

Specifies the intended use of the boiler for heating and hot water production and its system limits.

Norms and Regulations

Lists applicable European and local standards and regulations for boiler installation and operation.

Construction

Layout of Boiler

Illustrates and lists the main components that constitute the R3400/R3500/R3600SB boiler.

Operating Principle

Explains the boiler's modulating capability, fan speed control, and cross-flow working principle.

Technical Data R3401 - R3405

Technical Data R3406 - R3410

Dimensions R3401 - R3406

Dimensions R3407 - R3410

Technical Data R3501 - R3505

Dimensions R3501 - R3505

Technical Data R3600 SB - R3605 SB Standard

Dimensions R3600 SB - R3605 SB Standard

Technical Data R3600 SB - R3605 SB Bypass

Dimensions R3600 SB - R3605 SB Bypass

Technical Data R3600 SB - R3605 SB Split system

Dimensions R3600 SB - R3605 SB Split system

Extent of Delivery

Standard Boiler

Details the components included in the standard boiler delivery package, including assembly and packaging.

Accessories

Mentions optional accessories available upon request.

Installation

Transport

Provides instructions and diagrams for transporting the boiler and its individual components safely.

Removing the Casing

Step-by-step guide on how to remove the boiler's casing, primarily for transport purposes.

Boiler Installation

Guidance on positioning the boiler in a frost-proof room and adjusting the adjustable feet.

Connecting the Boiler

Explains how to make all necessary hydraulic, condensate, gas, flue, and electrical connections.

Commissioning

Water and Hydraulic System

Covers system filling, checking water quality, pressure, and ensuring proper hydraulic connection.

Gas Supply

Instructions for checking gas supply tightness, removing air, and selecting the correct gas type.

Condensate Connection

Details on removing, cleaning, filling, and reinstalling the condensate syphon to prevent issues.

Flue and Air Intake Connections

Ensures flue and air intake systems comply with national and local regulations for safe operation.

Prepare Boiler for First Startup

Steps to prepare the boiler for its initial startup, including gas and power supply checks.

Combustion Analysis

Procedures for checking and adjusting CO2, CO, and NOx levels at full, 50%, and minimum load.

Air Pressure Switch

Guide for adjusting the air pressure switch (APS) and verifying its correct operation.

Check Water Flow

Methods for checking water flow rate using temperature difference (AT) and pressure difference (Ap).

Check Functionality of Safety Devices

Instructions to test the proper functioning of safety devices like water flow sensors and switches.

Gas Tightness Check

Describes methods to ensure all gas connections and test points are leak-free.

Boiler Shut Down

Procedure for safely shutting down the boiler when it will not be used for extended periods.

Commissioning Protocol

A template document for recording all parameters and results during the boiler commissioning process.

Operating Instructions

Main Menu (Operating Mode)

Explains the boiler's operating modes (Standby, Automatic, Summer, Service) accessible via the main menu.

Parameter Menu (Information;Programming Mode)

Details on accessing and viewing/changing boiler parameters and settings via the parameter menu.

Changing Parameter Values

Step-by-step guide on how to modify specific parameters such as setpoints using the control interface.

Maintenance

Checklist

Lists the essential periodic maintenance activities required for optimal boiler performance and safety.

Replacing the Electrodes

Instructions on how to locate and replace the ignition and ionisation electrodes on the boiler.

Cleaning the Condensate Receptacle

Steps for accessing and cleaning the internal condensate receptacle within the boiler.

Cleaning and Refilling the Syphon

Guidance on removing, cleaning, and refilling the condensate syphon with fresh water.

Water Pressure and Quality

Checks for ensuring system water pressure and quality meet the manufacturer's requirements.

Water Flow Rate

Procedure for verifying that the water flow rate through the boiler is within the acceptable operating limits.

Combustion Analysis

Details on performing combustion analysis at different load levels to ensure optimal efficiency.

Gas Pressure

Instructions for checking the dynamic gas pressure supplied to the boiler during operation.

Maintenance Protocol

A standardized form to document all maintenance tasks performed on the boiler.

Lockouts

Sensor Values

Declaration of Conformity

Rendamax R3400 Specifications

General IconGeneral
BrandRendamax
ModelR3400
CategoryBoiler
LanguageEnglish

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